IP Library › Granted Patent US 11,754,085
Granted Patent B1
US 11,754,085 · App. 17/892,296 · Granted Sep 12, 2023

Convertible fan engine

Inventor: Scott R. Kempshall (St. Petersburg, FL)
Assignee: Hyalta Aeronautics, Inc.
F04D29/052F04D19/002F04D29/325F04D29/526B60F3/0007B60F5/00F05B2240/14
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Quick Facts
Patent No.
US 11,754,085
App. No.
17/892,296
Granted
Sep 12, 2023
Kind
B1
Abstract

A convertible ducted fan engine having a shroud, a drive shaft connected to a mechanical fan, and a rotational drive motor configured to rotate the mechanical fan. An embodiment includes a linear drive motor configured to translate the drive shaft and mechanical fan in a direction parallel to a longitudinal axis of the shroud. The convertible ducted fan engine includes a fluid-propulsion configuration in which the mechanical fan rotates freely with respect to the shroud to produce thrust through fluid flow, and a drive-wheel configuration in which the shroud rotates about the rotational axis.

Claims (45)

1. A fan engine, comprising:

a mechanical fan in communication with a motor, the motor configured to cause the fan to rotate about a rotational axis, the mechanical fan having a plurality of blades concentrically arranged about the rotational axis;

a shroud concentrically aligned with the mechanical fan about the rotational axis;

a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and

a drive-wheel configuration in which the motor causes rotation of at least a portion of the shroud about the rotational axis.

2. The fan engine of claim 1 , wherein the drive-wheel configuration includes at least one of the blades in the plurality of blades in direct or indirect mechanical communication with the shroud.

3. The fan engine of claim 1 , wherein the motor further includes:

a motor mount, a rotational body, and a drive shaft;

the rotational body is rotationally secured to the motor mount, such that the rotational body can rotate relative to the motor mount;

the drive shaft is secured to the rotational body and the mechanical fan, thereby enabling the rotational body, drive shaft, and mechanical fan to rotate simultaneously.

4. The fan engine of claim 3 , wherein the drive-wheel configuration includes the shroud mechanically or electromagnetically engaged with at least the rotational body or the drive shaft, such that the shroud rotates simultaneously with the mechanical fan.

5. The fan engine of claim 3 , further including:

the motor mount fixedly secured in a non-rotational manner to a mounting arm;

the mounting arm extending through a collar attached to the shroud, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis;

the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount;

whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.

6. The fan engine of claim 5 , further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.

7. The fan engine of claim 1 , further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.

8. The fan engine of claim 1 , further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.

9. A fan engine, comprising:

a mechanical fan in communication with a motor via a drive shaft extending between the mechanical fan and the motor, the motor configured to rotate the drive shaft and fan about a rotational axis, wherein the mechanical fan has a plurality of blades concentrically arranged about the rotational axis;

a shroud concentrically aligned with the mechanical fan about the rotational axis;

a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and

a drive-wheel configuration in which at least a portion of the shroud is mechanically or electromagnetically engaged with at least the mechanical fan, a rotational body of the motor, or the drive shaft, such that at least the portion of the shroud rotates simultaneously with the mechanical fan.

10. The fan engine of claim 9 , wherein the motor further includes the rotational body rotationally secured to a motor mount, such that the rotational body can rotate relative to the motor mount and the motor mount secured to a mounting arm.

11. The fan engine of claim 10 , further including:

the mounting arm extending through a collar attached to the shroud, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis;

the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount;

whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.

12. The fan engine of claim 9 , further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.

13. The fan engine of claim 9 , further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.

14. The fan engine of claim 9 , further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.

15. A fan engine, comprising:

a mechanical fan in communication with a motor via a drive shaft extending between the mechanical fan and the motor, the motor configured to rotate the drive shaft and fan about a rotational axis, wherein the mechanical fan has a plurality of blades concentrically arranged about the rotational axis;

a shroud concentrically aligned with the mechanical fan about the rotational axis, the shroud in mechanical communication with a concentrically aligned collar, wherein the collar is in mechanical communication with at least a portion of the motor;

a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and

a drive-wheel configuration in which the shroud is mechanically or electromagnetically engaged with at least the mechanical fan, a rotational body of the motor, or the drive shaft, such that the shroud rotates simultaneously with the mechanical fan.

16. The fan engine of claim 15 , wherein the motor further includes the rotational body rotationally secured to a motor mount, such that the rotational body can rotate relative to the motor mount and the motor mount secured to a mounting arm.

17. The fan engine of claim 16 , further including:

the mounting arm extending through the collar, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis;

the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount;

whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.

18. The fan engine of claim 15 , further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.

19. The fan engine of claim 15 , further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.

20. The fan engine of claim 15 , further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2022
From: KEMPSHALL, SCOTT R.
To: HYALTA AERONAUTICS, INC.
Reel/Frame 060923/0461 →
Continuity (3)
Continuation 16414448 · May 16, 2019
Continuation In Part 16225951 · Dec 19, 2018
Continuation In Part 15209383 · Jul 13, 2016
Cited By (1)
US 12,337,954