IP Library Granted Patent US 11,764,367
Granted Patent B2
US 11,764,367 · App. 17/485,726 · Granted Sep 19, 2023

Catalyst layer

Inventors: Sarah Louise Burton (Oxon, GB); Angus John Dickinson (Swindon, GB); Julie O'Sullivan (Didcot, GB)
Assignee: Johnson Matthey Hydrogen Technologies Limited
H01M4/928C25B9/23C25B11/091C25B11/095H01M4/8814H01M4/8828H01M4/96H01M2008/1095
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Quick Facts
Patent No.
US 11,764,367
App. No.
17/485,726
Granted
Sep 19, 2023
Kind
B2
Abstract

A catalyst layer comprising: (i) a platinum-containing electrocatalyst; (ii) oxygen evolution reaction electrocatalyst; (iii) one or more carbonaceous materials selected from the group consisting of graphite, nanofibres, nanotubes, nanographene platelets and low surface area, heat-treated carbon blacks wherein the one or more carbonaceous materials do not support the platinum-containing electrocatalyst; and (iv) proton-conducting polymer and its use in an electrochemical device is disclosed.

Claims (22)

1. A catalyst layer comprising:

(i) a platinum-containing electrocatalyst;

(ii) an oxygen evolution reaction electrocatalyst;

(iii) carbonaceous material comprising a heat-treated carbon black having a surface area of less than 100 m 2 /g; and

(iv) a proton-conducting polymer;

wherein the carbonaceous material is dispersed within the platinum-containing electrocatalyst;

wherein the platinum-containing electrocatalyst is unsupported, supported on a non-carbonaceous support or supported on the oxygen evolution reaction electrocatalyst;

wherein the layer does not include a platinum-containing electrocatalyst supported on a carbonaceous support;

wherein the catalyst layer has a thickness of less than or equal to 20 μm; and,

wherein the ratio by weight of the platinum in the platinum-containing electrocatalyst to carbonaceous material is from 40:60 to 95:5.

2. The catalyst layer according to claim 1 , wherein the platinum-containing electrocatalyst is unsupported.

3. The catalyst layer according to claim 1 , wherein the carbonaceous material does not support the oxygen evolution catalyst.

4. The catalyst layer according to claim 1 , wherein the catalyst layer is ≥1 μm in thickness.

5. The catalyst layer according to claim 1 , wherein the loading of platinum is ≤0.8 mg/cm 2 .

6. The catalyst layer according to claim 1 , wherein the loading of platinum is ≥0.01 mg/cm 2 .

7. An electrode comprising a gas diffusion layer and the catalyst layer according to claim 1 .

8. The electrode according to claim 7 , wherein the electrode is an anode.

9. A catalyst-coated membrane comprising a proton-conductive membrane and the catalyst layer according to claim 1 .

10. A membrane electrode assembly comprising the catalyst layer according to claim 1 .

11. A membrane electrode assembly comprising the electrode according to claim 7 .

12. A membrane electrode assembly comprising the catalyst-coated membrane according to claim 9 .

13. A membrane electrode assembly comprising the electrode according to claim 8 .

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 074818/0894 →
CHANGE OF NAME Recorded Jul 28, 2022
From: JOHNSON MATTHEY FUEL CELLS LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 060991/0106 →
Priority Claims (1)
GB 1322494 · Dec 19, 2013 · national
Continuity (2)
Continuation 15105375
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