IP Library Granted Patent US 11,795,713
Granted Patent B2
US 11,795,713 · App. 17/953,235 · Granted Oct 24, 2023

Fall protection system

Inventors: Charles J. MacKarvich (Atlanta, GA); Justin Hikaru Alcober (Smyrna, GA)
Assignee: Tie Down, Inc.
E04G21/3219
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Quick Facts
Patent No.
US 11,795,713
App. No.
17/953,235
Granted
Oct 24, 2023
Kind
B2
Abstract

A fall protection system includes a guardrail support frame comprising a guardrail post, wherein the guardrail post defines an elongate V-shaped notch configured to receive a pillar edge of a pillar; a lateral safety guardrail extending substantially horizontally from the guardrail post; and a pillar attachment assembly mounted to the guardrail post and comprising a flexible pillar attachment strap, the flexible pillar attachment strap configured to wrap around the pillar to secure the fall protection system to the pillar.

Claims (97)

1. A fall protection system comprising:

a guardrail support frame comprising a guardrail post, wherein the guardrail post defines an elongate V-shaped notch configured to receive a pillar edge of a pillar;

a lateral safety guardrail extending substantially horizontally from the guardrail post; and

a pillar attachment assembly mounted to the guardrail post and comprising a flexible pillar attachment strap, the flexible pillar attachment strap configured to wrap around the pillar to secure the fall protection system to the pillar;

wherein:

the guardrail post comprises an elongate first post wall disposed at a first post side of the guardrail post and an elongate second post wall disposed at a second post side of the guardrail post;

the elongate first post wall is oriented at an acute angle relative to the elongate second post wall;

the elongate V-shaped notch is defined between the elongate first post wall and the elongate second post wall;

the guardrail post further comprises a first tubular post portion formed at a first outer wall edge of the elongate first post wall;

the first tubular post portion comprises a plurality of first tubular segments;

a first guardrail rod is received through the first tubular post portion; and

a first exposed portion of the first guardrail rod is exposed between an adjacent pair of the first tubular segments.

2. The fall protection system of claim 1 , wherein:

the pillar attachment assembly further comprises a pillar attachment device;

the pillar attachment device comprises a post attachment member;

the post attachment member comprises a first tubular member portion; and

the first exposed portion of the first guardrail rod is received through the first tubular member portion of the post attachment member.

3. The fall protection system of claim 2 , wherein the pillar attachment device further comprises a pillar mounting bracket coupled to the post attachment member, a strap mount is rotatably coupled to the pillar mounting bracket, and the flexible pillar attachment strap is rolled up around the strap mount.

4. The fall protection system of claim 3 , wherein the pillar attachment device further comprises a ratchet coupled to the strap mount and a pawl pivotably coupled to the pillar mounting bracket, the ratchet defining a plurality of ratchet teeth and ratchet recesses, and wherein the pawl is biased into engagement with one of the ratchet recesses by a pawl spring in an engaged position.

5. The fall protection system of claim 4 , wherein:

the pillar mounting bracket comprises a first bracket arm and a second bracket arm oriented substantially parallel to the first bracket arm;

the first bracket arm defines a first mounting opening, and the second bracket arm defines a second mounting opening; and

the strap mount extends between the first bracket arm and the second bracket arm and rotationally engages each of the first mounting opening and the second mounting opening.

6. The fall protection system of claim 2 , wherein:

the guardrail post further comprises a second tubular post portion formed at a second outer wall edge of the elongate second post wall;

the second tubular post portion comprises a plurality of second tubular segments;

a second guardrail rod is received through the second tubular post portion; and

a second exposed portion of the second guardrail rod is exposed between an adjacent pair of the second tubular segments.

7. The fall protection system of claim 6 , further comprising a strap attachment member, wherein:

the strap attachment member comprises a second tubular member portion;

the second exposed portion of the second guardrail rod is received through the second tubular member portion of the strap attachment member;

a strap connector is secured to a free end of the flexible pillar attachment strap; and

the strap connector engages the strap attachment member to releasably couple the free end of the flexible pillar attachment strap to the strap attachment member.

8. The fall protection system of claim 7 , wherein the strap connector comprises a connector attachment hook, the strap attachment member defines a hook slot formed therethrough, and the connector attachment hook engages the hook slot to releasably couple the free end of the flexible pillar attachment strap to the strap attachment member.

9. A fall protection system comprising: a guardrail support frame comprising a first guardrail post and a second guardrail post; a guardrail attachment assembly mounted to the first guardrail post and comprising a guardrail mounting bracket, the guardrail mounting bracket comprising a first bracket plate coupled to the first guardrail post and a second bracket plate coupled to the first guardrail post;

a flexible guardrail strap coupled to the guardrail attachment assembly and extending laterally between the first guardrail post and the second guardrail post;

wherein:

the first guardrail post comprises an elongate first post wall disposed at a first post side of the first guardrail post and an elongate second post wall disposed at a second post side of the first guardrail post;

the elongate first post wall is oriented at an acute angle relative to the elongate second post wall;

an elongate V-shaped notch is defined between the elongate first post wall and the elongate second post wall;

the first guardrail post further comprises a first tubular post portion formed at a first outer wall edge of the elongate first post wall;

the first tubular post portion comprises a plurality of first tubular segments;

a first guardrail rod is received through the first tubular post portion; and

a first exposed portion of the first guardrail rod is exposed between an adjacent pair of the first tubular segments.

10. The fall protection system of claim 9 , wherein:

the first guardrail post defines an inner post surface and an outer post surface opposite the inner post surface, the inner post surface configured to face a pillar;

each of the first bracket plate and the second bracket plate extend outward from the outer post surface; and

each of the first bracket plate and the second bracket plate are oriented substantially perpendicular to the first guardrail post.

11. The fall protection system of claim 10 , wherein:

each of the first bracket plate and the second bracket plate comprise an engagement tab at a proximal plate end thereof;

the first guardrail post defines a plurality of engagement slots formed therethrough; and

each of the engagement tab of the first bracket plate and the engagement tab of the second bracket plate are configured to engage one of the engagement slots to couple the first bracket plate and the second bracket plate directly to the first guardrail post.

12. The fall protection system of claim 11 , wherein the proximal plate end of each of the first bracket plate and the second bracket plate is V-shaped to conform to the V-shaped notch of the first guardrail post defined between the elongate first post wall and the elongate second post wall.

13. The fall protection system of claim 10 , wherein

the first bracket plate defines a first mounting opening, and the second bracket plate defines a second mounting opening; and

a strap mount extends between the first bracket plate and the second bracket plate and rotationally engages each of the first mounting opening and the second mounting opening; and

the flexible guardrail strap is rolled up around the strap mount.

14. The fall protection system of claim 13 , wherein the guardrail attachment assembly further comprises a ratchet coupled to the strap mount and a pawl pivotably coupled to the first bracket plate, the ratchet defining a plurality of ratchet teeth and ratchet recesses, and wherein the pawl is biased into engagement with one of the ratchet recesses by a pawl spring in an engaged position.

15. The fall protection system of claim 9 , wherein a free end of the flexible guardrail strap is secured to a shock absorption mechanism, and wherein the shock absorption mechanism resiliently couples the flexible guardrail strap to the second guardrail post.

16. The fall protection system of claim 15 , wherein

the shock absorption mechanism comprises a guardrail engagement mechanism, a tensioner attachment mechanism, and a tensioner assembly extending between the guardrail engagement mechanism and the tensioner attachment mechanism;

the free end of the flexible guardrail strap is coupled to the guardrail engagement mechanism;

the tensioner attachment mechanism couples the shock absorption mechanism to the second guardrail post; and

the tensioner assembly is configured to lengthen and shorten a distance between the tensioner attachment mechanism and the guardrail engagement mechanism.

17. The fall protection system of claim 9 , further comprising a first pillar attachment assembly mounted to the first guardrail post and a second pillar attachment assembly mounted to the second guardrail post, and wherein: the first pillar attachment assembly comprises a flexible first pillar attachment strap configured to wrap around a first pillar to secure the first guardrail post to the first pillar; and the second pillar attachment assembly comprises a flexible second pillar attachment strap configured to wrap around a second pillar to secure the second guardrail post to the second pillar.

18. A fall protection system comprising:

a guardrail support frame comprising a first guardrail post and a second guardrail post;

a guardrail attachment assembly mounted to the first guardrail post and comprising a guardrail mounting bracket, the guardrail mounting bracket comprising a first bracket plate coupled to the first guardrail post and a second bracket plate coupled to the first guardrail post; and

a flexible guardrail strap coupled to the guardrail attachment assembly and extending laterally between the first guardrail post and the second guardrail post;

wherein:

the first guardrail post defines an inner post surface and an outer post surface opposite the inner post surface, the inner post surface configured to face a pillar;

each of the first bracket plate and the second bracket plate extend outward from the outer post surface;

each of the first bracket plate and the second bracket plate are oriented substantially perpendicular to the first guardrail post;

each of the first bracket plate and the second bracket plate comprise an engagement tab at a proximal plate end thereof,

the first guardrail post defines a plurality of engagement slots formed therethrough;

each of the engagement tab of the first bracket plate and the engagement tab of the second bracket plate are configured to engage one of the engagement slots to couple the first bracket plate and the second bracket plate directly to the first guardrail post;

the first guardrail post comprises an elongate first post wall disposed at a first post side of the first guardrail post and an elongate second post wall disposed at a second post side of the first guardrail post;

the elongate first post wall is oriented at an acute angle relative to the elongate second post wall;

the inner post surface of the first guardrail post defines an elongate V-shaped notch configured to engage a pillar edge of the pillar;

the first guardrail post defines a V-shaped profile; and

the proximal plate end of each of the first bracket plate and the second bracket plate is V-shaped to conform to the V-shaped profile of the first guardrail post.

19. A fall protection system comprising:

a guardrail support frame comprising a first guardrail post and a second guardrail post;

a guardrail attachment assembly mounted to the first guardrail post and comprising a guardrail mounting bracket, the guardrail mounting bracket comprising a first bracket plate coupled to the first guardrail post and a second bracket plate coupled to the first guardrail post; and

a flexible guardrail strap coupled to the guardrail attachment assembly and extending laterally between the first guardrail post and the second guardrail post;

wherein:

a free end of the flexible guardrail strap is secured to a shock absorption mechanism;

the shock absorption mechanism resiliently couples the flexible guardrail strap to the second guardrail post;

the shock absorption mechanism comprises a guardrail engagement mechanism, a tensioner attachment mechanism, and a tensioner assembly extending between the guardrail engagement mechanism and the tensioner attachment mechanism;

the free end of the flexible guardrail strap is coupled to the guardrail engagement mechanism;

the tensioner attachment mechanism couples the shock absorption mechanism to the second guardrail post;

the tensioner assembly is configured to lengthen and shorten a distance between the tensioner attachment mechanism and the guardrail engagement mechanism;

the second guardrail post comprises a tubular post portion;

the tubular post portion comprises a plurality of tubular segments;

a guardrail rod is received through the tubular post portion;

an exposed portion of the guardrail rod is exposed between an adjacent pair of the tubular segments; and

the tensioner attachment mechanism comprises a tensioner attachment hook configured to hook onto the exposed portion of the guardrail rod to couple the shock absorption mechanism to the second guardrail post.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2022
From: MACKARVICH, CHARLES J.; ALCOBER, JUSTIN HIKARU
To: TIE DOWN, INC.
Reel/Frame 061228/0451 →
Continuity (2)
Continuation In Part 17578295 · Jan 18, 2022
Related Publication 20230228109A1 · Jul 20, 2023
Cited By (4)
US 12,195,986 US 12,325,113 US 12,359,452 US 12,421,743