IP Library Granted Patent US 11,798,792
Granted Patent B2
US 11,798,792 · App. 17/177,392 · Granted Oct 24, 2023

Ceramic heater

Inventor: Hiroshi Takebayashi (Handa, JP)
Assignee: NGK INSULATORS, LTD.
H01J37/32724C23C16/46H01J2237/2007H01J2237/3321
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Quick Facts
Patent No.
US 11,798,792
App. No.
17/177,392
Granted
Oct 24, 2023
Kind
B2
Abstract

A ceramic heater includes a ceramic plate, a planar electrode, and a resistive heating element. A first via, a second via, a coupler, and a reinforcement portion are embedded in the ceramic plate. The first via is conductive and extends from the resistive heating element toward a via through-hole. The second via is conductive and extends from the via through-hole in a direction opposite a direction toward the resistive heating element. The coupler is conductive and electrically couples the first via and the second via with each other. The reinforcement portion is disposed inside the via through-hole 16 between the coupler and an inner circumferential surface around the via through-hole and is composed of a material that is the same as the material of the ceramic plate.

Claims (26)

1. A ceramic heater comprising:

a ceramic plate;

a planar electrode that is embedded in the ceramic plate and that has a via through-hole that penetrates therethrough in a thickness direction;

a resistive heating element that is embedded in the ceramic plate;

a first via that is conductive and that extends from the resistive heating element toward the via through-hole;

a second via that is conductive and that extends from the via through-hole in a direction opposite a direction toward the resistive heating element;

a coupler that is conductive, that is spaced from an inner circumferential surface around the via through-hole inside the via through-hole, and that electrically couples the first via and the second via with each other;

a reinforcement portion that is disposed inside the via through-hole between the coupler and the inner circumferential surface around the via through-hole and that is composed of a material that is the same as a material of the ceramic plate;

wherein the planar electrode has a close contact through-hole that penetrates through the planar electrode in the thickness direction,

wherein the close contact through-hole is filled with the material that is the same as the material of the ceramic plate, and

wherein density of the via through-hole and the close contact through-hole increases as positions thereof are closer to an outer circumference of the ceramic plate.

2. The ceramic heater according to claim 1 ,

wherein a plurality of the resistive heating elements is disposed in respective zones that are defined on the ceramic plate, and

wherein the first via, the second via, the coupler, and the reinforcement portion are disposed so as to be associated with the plurality of the resistive heating elements.

3. The ceramic heater according to claim 1 ,

wherein the planar electrode is connected to one of a pair of power supply terminals that supplies electric power to the resistive heating element,

wherein the first via, the coupler, and the second via are connected to the other of the pair of power supply terminals, and

wherein the planar electrode serves as a ground electrode or a jumper wire.

4. The ceramic heater according to claim 2 ,

wherein the planar electrode is connected to one of a pair of power supply terminals that supplies electric power to the plurality of the resistive heating elements,

wherein the first via, the coupler, and the second via are connected to the other of the pair of power supply terminals, and

wherein the planar electrode serves as a ground electrode that is common to the plurality of the resistive heating elements.

5. The ceramic heater according to claim 2 ,

wherein the planar electrode is connected to one of a pair of power supply terminals that supplies electric power to the plurality of the resistive heating elements,

wherein the first via, the coupler, and the second via are connected to the other of the pair of power supply terminals, and

wherein the planar electrode serves as jumper wires that are associated with the plurality of the resistive heating elements.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2021
From: TAKEBAYASHI, HIROSHI
To: NGK INSULATORS, LTD.
Reel/Frame 055292/0598 →
Priority Claims (1)
JP 2020-042336 · Mar 11, 2020 · national
Continuity (1)
Related Publication 20210287885A1 · Sep 16, 2021