IP Library Granted Patent US 11,844,577
Granted Patent B2
US 11,844,577 · App. 17/504,722 · Granted Dec 19, 2023

System and method for verifying calibration of a surgical system

Inventors: Hyosig Kang (Weston, FL); Dennis Moses (Doral, FL); Arthur Quaid (Ft. Lauderdale, FL)
Assignee: MAKO Surgical Corp.
A61B34/20A61B17/1764A61B34/10A61B34/30A61B34/71A61B34/76A61B90/03A61B34/25A61B2017/00119A61B2017/00694A61B2017/00712A61B2017/00725A61B2034/102A61B2034/107A61B2034/108A61B2034/207A61B2034/2055A61B2034/2059A61B2034/2065A61B2034/2068A61B2034/2072A61B2034/305A61B2090/363A61B2090/364A61B2090/3983
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Quick Facts
Patent No.
US 11,844,577
App. No.
17/504,722
Granted
Dec 19, 2023
Kind
B2
Abstract

A surgical system includes a robotic arm, an end effector coupled to the robotic arm, a divot at the end effector, a probe configured to be inserted into the divot, a tracking system configured to obtain data indicative of a position of the probe while the probe is in the divot, and circuitry configured to verify a proper physical configuration of the surgical system based on the data indicative of the position of the probe while the probe is in the divot.

Claims (33)

1. A surgical system comprising:

a robotic arm;

a tool coupled to the robotic arm;

a divot at the tool, wherein the divot is not coupled to an anatomy of a patient;

a probe configured to be inserted into the divot;

a tracking system configured to obtain data indicative of a position of the probe while the probe is in the divot; and

circuitry configured to:

verify a proper physical configuration of the surgical system and a position or orientation of the tool based on the data indicative of the position of the probe; and

provide a fault signal if the position or orientation of the tool differs from a desired relationship with respect to the anatomy of the patient.

2. The surgical system of claim 1 , wherein the proper physical configuration comprises a physical parameter of the probe.

3. The surgical system of claim 1 , further comprising a tracker coupled to the tool.

4. The surgical system of claim 3 , wherein the divot is positioned on the tracker.

5. The surgical system of claim 3 , wherein the tracking system is further configured to obtain data indicative of the position of the tracker and verify the proper physical configuration further based on the data indicative of the position of the tracker.

6. The surgical system of claim 3 , wherein the tracker is coupled to the tool such that the moves with the tool.

7. The surgical system of claim 3 , further comprising a base supporting the robotic arm, wherein the tracker is coupled in fixed relation to the base.

8. The surgical system of claim 1 , wherein the tracking system is an optical tracking system comprising a stereo camera pair and the probe comprises a plurality of reflective markers detectable by the stereo camera pair.

9. The surgical system of claim 1 , wherein the surgical system is configured to prevent operation of the tool in response to the fault signal.

10. The surgical system of claim 1 , further comprising a display screen controlled to display a graphical representation of the probe and the divot.

11. The surgical system of claim 1 , wherein the divot and the tool are positioned at a distal end of the robotic arm.

12. A method of operating a surgical robotics system, comprising:

tracking a position of a probe;

obtaining an indication that the probe is in a divot coupled to a tool of a robotic device, wherein the divot is not coupled to an anatomy of a patient; and

verifying a proper physical configuration of the surgical robotics system and a position or orientation of the tool based on the position of the probe while the probe is received by the divot; and

generating, by the surgical robotics system, a fault signal if the position or orientation of the tool does not correspond to a desired relationship with respect to the anatomy of the patient.

13. The method of claim 12 , wherein verifying the proper physical configuration comprises checking a physical parameter of the probe.

14. The method of claim 12 , further comprising selectively attaching the divot to the tool.

15. The method of claim 12 , wherein the divot is positioned on a tracker coupled to the tool.

16. The method of claim 15 , wherein tracking the position of the probe comprises determining relative positions of the probe and the tracker.

17. The method of claim 12 , further comprising displaying, on a display screen, a graphical representation of the probe in the divot while the probe is received by the divot.

18. The method of claim 12 , wherein tracking the position of the probe comprises detecting, by a stereo camera pair, reflective markers of the probe.

19. The method of claim 12 , further comprising collecting tracking data with joint encoders of the robotic device.

20. The method of claim 12 , further comprising disabling the tool based on the fault signal.

21. The method of claim 1 , wherein the surgical system is configured to prevent operation of the robotic arm in response to the fault signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2022
From: KANG, HYOSIG; MOSES, DENNIS; QUAID, ARTHUR
To: MAKO SURGICAL CORP.
Reel/Frame 061165/0827 →
Continuity (6)
Continuation 17395668 · Aug 6, 2021
Continuation 16509651 · Jul 12, 2019
Continuation 15288769 · Oct 7, 2016
Continuation 11750815 · May 18, 2007
Provisional Application 60801378 · May 19, 2006
Related Publication 20220031404A1 · Feb 3, 2022