IP Library Granted Patent US 11,845,613
Granted Patent B1
US 11,845,613 · App. 17/811,915 · Granted Dec 19, 2023

In-built divert elements for motorized conveyor rollers

Inventors: Saravanan Sadasivan (Bangalore, IN); Abhishek Kolay (Howrah, IN)
Assignee: Intelligrated Headquarters, LLC
B65G39/18B65G13/10
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Quick Facts
Patent No.
US 11,845,613
App. No.
17/811,915
Granted
Dec 19, 2023
Kind
B1
Abstract

Apparatuses, methods and systems comprising element in-built diverts for motorized conveyor rollers are provided. An example conveyor roller can include a housing that forms a cylindrical tube. The conveyor roller includes a plurality of element in-built diverts disposed on an exterior surface of the housing. The plurality of element in-built diverts are reconfigurable between one or more orientations with respect to the housing to divert an item an angle with respect to the housing.

Claims (22)

1. A conveyor roller comprising:

a housing forming a cylindrical tube;

a plurality of element in-built diverts disposed on an exterior surface of the housing, wherein the plurality of element in-built diverts are configurable between one or more orientations with respect to the housing; and

a plurality of mechanical links disposed within the housing and coupled to a center shaft of the conveyor roller, wherein the plurality of mechanical links comprise a respective mechanical link coupled to a respective element in-built divert and wherein the respective mechanical link is adjustable to change a current orientation of the respective element in-built divert.

2. The conveyor roller of claim 1 , wherein the plurality of element in-built diverts protrude from the exterior surface of the housing to form a plurality of partial ridges around the exterior surface of the housing.

3. The conveyor roller of claim 2 , wherein the conveyor roller is configured to rotate the housing about a center axis of the conveyor roller.

4. The conveyor roller of claim 3 , wherein, in a diverting orientation, the plurality of element in-built diverts form a diverting plurality of partial ridges that are operable to divert a motion of an item disposed on the conveyor roller.

5. The conveyor roller of claim 4 , wherein the diverting orientation corresponds to a diverting angle with respect to the center axis of the conveyor roller.

6. The conveyor roller of claim 3 , wherein, in a non-diverting orientation, the plurality of element in-built diverts form a non-diverting plurality of partial ridges that are operable to maintain a forward motion of an item disposed on the conveyor roller.

7. The conveyor roller of claim 6 , wherein the non-diverting orientation corresponds to a non-diverting angle perpendicular to the center axis of the conveyor roller.

8. The conveyor roller of claim 1 , further comprising:

a motor assembly and a drive assembly at least partially disposed within the housing that are configured to cause a rotation of at least a portion of the conveyor roller, wherein the respective mechanical link is operatively coupled to the motor assembly, and wherein the motor assembly is configured to adjust the respective mechanical link to change the current orientation of the respective element in-built divert.

9. The conveyor roller of claim 8 , further comprising:

a controller component in electronic communication with the motor assembly and the drive assembly, wherein the controller component is configured to cause an adjustment of the respective mechanical link responsive to an input indicative of a diversion angle for the plurality of element in-built diverts.

10. The conveyor roller of claim 1 , wherein the plurality of element in-built diverts are arranged in a staggered pattern on the exterior surface of the housing.

11. The conveyor roller of claim 1 , wherein the plurality of element in-built diverts are arranged in a linear pattern on the exterior surface of the housing.

12. A method comprising:

receiving, by a controller component of a conveyor roller, configuration data from a computing entity in electronic communication with the controller component, the configuration data indicative of a diversion angle for the conveyor roller; and

causing, by the controller component and based at least in part on the configuration data, a movement of a plurality of element in-built diverts disposed on an exterior surface of a housing of the conveyor roller.

13. The method of claim 12 , wherein the diversion angle indicates an angle to divert an item from a conveyor line associated with the conveyor roller.

14. The method of claim 13 , wherein causing the movement of the plurality of element in-built diverts disposed on the exterior surface of the housing of the conveyor roller comprises:

providing one or more control instructions to an actuation device operatively coupled to the plurality of element in-built diverts.

Assignments (2)
SECURITY AGREEMENT Recorded Jul 29, 2026
From: INTELLIGRATED HEADQUARTERS, LLC; TRANSNORM SYSTEM INC.; HILMOT, LLC; TREW, LLC; UNITED SORTATION SOLUTIONS LLC; TECH KING OPERATIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 076077/0385 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2022
From: SADASIVAN, SARAVANAN; KOLAY, ABHISHEK
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 060480/0705 →