IP Library Granted Patent US 11,962,034
Granted Patent B2
US 11,962,034 · App. 17/268,166 · Granted Apr 16, 2024

Separator and electrochemical device including the same

Inventors: Hye-Jin Kwon (Daejeon, KR); In-Hyouk Sung (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
H01M50/446H01M10/0525H01M50/417H01M50/443H01M50/449H01M50/489H01G11/52
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,962,034
App. No.
17/268,166
Granted
Apr 16, 2024
Kind
B2
Abstract

A separator including: a porous polymer substrate having a plurality of pores; and a porous coating layer on at least one surface of the porous polymer substrate. The porous coating layer comprises inorganic particles, core-shell type polymer particles having a core portion and a shell portion surrounding the core portion, and a binder polymer positioned on the whole or a part of the surface of the inorganic particles and core-shell type polymer particles to connect and fix the inorganic particles and core-shell type polymer particles with one another. The core portion has a glass transition temperature, T g , higher than the shell portion in the core-shell type polymer particles. The ratio of the average diameter of the core-shell type polymer particles to the average diameter of the inorganic particles is 80% to 200%.

Claims (18)

1. A separator comprising:

a porous polymer substrate having a plurality of pores; and

a porous coating layer on at least one surface of the porous polymer substrate,

wherein the porous coating layer comprises inorganic particles, core-shell polymer particles having a core portion and a shell portion surrounding the core portion, and a binder polymer positioned on a whole or a part of a surface of the inorganic particles and core-shell polymer particles to connect and fix the inorganic particles and core-shell polymer particles with one another,

wherein the core portion has a glass transition temperature, T g , higher than a glass transition temperature, T g , of the shell portion in the core-shell polymer particles,

the core-shell polymer particles have an average glass transition temperature, T g , of −5° C. to 80° C.,

a ratio of an average diameter of the core-shell polymer particles to an average diameter of the inorganic particles is 80% to 200%, and

a ratio of an average diameter of the core portion to an average diameter of the core-shell type polymer particles is 30% to 60%.

2. The separator according to claim 1 , wherein a difference between the T g of the core portion of the core-shell polymer particles and the T g of the shell portion of the core-shell polymer particles is 10° C. to 200° C.

3. The separator according to claim 1 , wherein the ratio of the average diameter of the core-shell polymer particles to the average diameter of the inorganic particles is 80% to 190%.

4. The separator according to claim 1 , wherein the ratio of the average diameter of the core portion of the core-shell polymer particles to the average diameter of the core-shell type-polymer particles is 30% to 50%.

5. The separator according to claim 1 , wherein each of the core portion and the shell portion of the core-shell polymer particles independently comprises: a styrene-based polymer, diene-based polymer, acrylate-based polymer, ester-based polymer, olefin-based polymer, urethane-based polymer; polymer including styrene-derived repeating units, diene-derived repeating units, acrylate-derived repeating units, ester-derived repeating units, olefin-derived repeating units, urethane-derived repeating units, or at least two types of repeating units of them; or a mixture of two or more of such polymers.

6. The separator according to claim 5 , wherein each of the core portion and the shell portion of the core-shell polymer particles independently comprises at least one of polystyrene, styrene butadiene copolymer, ethylene propylene diene copolymer, poly(meth)acrylate, polyalkyl (meth)acrylate, alkyl acrylate-alkyl (meth)acrylate copolymer, polyfluoroalkyl (meth)acrylate, polyacrylonitrile, polyester, polyethylene, polypropylene, ethylene propylene copolymer, polytetrafluoroethylene, chlorosulfonated polyethylene, polyethylene oxide, polyvinyl alcohol, polyvinyl pyrrolidone, polyvinyl pyridine, polyphosphazene, epoxy resin, butadiene rubber, styrene-butadiene rubber, acrylated styrene-butadiene rubber, acrylic rubber, acrylonitrile-butadiene rubber, acrylonitrile-butadiene-styrene rubber, isoprene rubber, isobutylene-isoprene rubber, ethylene-propylene rubber, ethylene-propylene-diene rubber, polyorganosiloxane-polyalkyl (meth)acrylate rubber, or fluororubber.

7. The separator according to claim 1 , wherein the porous polymer substrate is a polyolefin-based porous polymer substrate.

8. The separator according to claim 1 , wherein the binder polymer is at least one of polyvinylidene fluoride-co-hexafluoropropylene, polyvinylidene fluoride-co-trichloroethylene, polymethyl methacrylate, polybutyl acrylate, polybutyl methacrylate, polyacrylonitrile, polyvinyl pyrrolidone, polyvinyl acetate, polyethylene-co-vinyl acetate, polyethylene oxide, polyarylate, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethylpullulan, cyanoethylpolyvinyl alcohol, cyanoethyl cellulose, cyanoethyl sucrose, pullulan, or carboxymethyl cellulose.

9. The separator according to claim 1 , wherein the inorganic particles are at least one of inorganic particles having a dielectric constant of 5 or more, or inorganic particles having lithium ion transportability.

10. An electrochemical device comprising a cathode, an anode and a separator interposed between the cathode and the anode, wherein the separator is the separator as defined in claim 1 .

11. The electrochemical device according to claim 10 , wherein the electrochemical device is a lithium secondary battery.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2021
From: KWON, HYE-JIN; SUNG, IN-HYOUK
To: LG CHEM, LTD.
Reel/Frame 055275/0693 →
Priority Claims (1)
KR 10-2018-0133176 · Nov 1, 2018 · national
Continuity (1)
Related Publication 20210320379A1 · Oct 14, 2021