Method of supporting a workpiece
An electrostatic discharge machining fixture includes a fixture body, two or more electrically conductive face contacts seated in the fixture body, and two or more electrically resistive point contacts seated in the fixture body. The electrically conductive face contacts and the electrically resistive point contacts define a 3-2-1 alignment system to locate an additively manufactured article relative to the fixture body during an electrostatic discharge machining operation. Electrostatic discharge machining arrangements and methods of supporting additively manufactured workpieces during electrostatic discharge machining operations are also described.
1. A method of supporting a workpiece during an electrostatic discharge machining (EDM) operation, comprising:
at an EDM fixture having an EDM fixture body, a plurality of electrically conductive face contacts seated in the EDM fixture body and a plurality of electrically resistive point contacts seated in the EDM fixture body, wherein the plurality of the electrically conductive face contacts and the plurality of the electrically resistive point contacts define a 3-2-1 alignment system for the workpiece such that three electrically conduction face contacts of the plurality of the electrically conductive face contacts are configured to be in contact with a first surface of the workpiece, two electrically resistive point contacts of the plurality of the electrically resistive point contacts are configured to be in contact with a second surface of the workpiece and a single resistive point contact of the plurality of the electrically resistive point contacts is configured to be in contact with a third surface of the workpiece, wherein the EDM fixture body having a first portion, a second portion and a third portion, wherein the second portion is extending upwardly from the first portion, wherein the third portion is extending upwardly from the first portion, wherein the first portion, the second portion and the third portion are connected to each other to form a partial enclosure for supporting the workpiece,
locating the first surface of the workpiece relative to the first portion of the EDM fixture body to contact the three electrically conductive face contacts;
locating the second surface of the workpiece relative to the second portion of the EDM fixture body to contact the two electrically resistive point contacts;
locating the third surface of the workpiece relative to the third portion of the EDM fixture body to contact the single resistive point contact; and
electrically connecting the workpiece to the EDM fixture body through the plurality of the electrically conductive face contacts,
locating the workpiece relative to an electrode, wherein in the electrode is separated from the EDM fixture body.
2. The method as recited in claim 1 , further comprising exerting a clamping force against the workpiece and in a direction towards the plurality of the electrically conductive face contacts.
3. The method as recited in claim 1 , further comprising electrically separating the workpiece from the EDM fixture body with at least one of the plurality of the electrically resistive point contacts.
4. The method as recited in claim 1 , further comprising placing a voltage source of an EDM apparatus in electrical communication with the plurality of the electrically conductive face contacts.
5. A method of supporting a workpiece during an electrostatic discharge machining (EDM) operation, comprising:
locating a first surface of the workpiece relative to a first portion of an EDM fixture body having a plurality of electrically conductive face contacts such that the first surface of the workpiece is in contact with the plurality of electrically conductive face contacts;
locating a second surface of the workpiece relative to a second portion of the EDM fixture body having a plurality of electrically resistive point contacts such that the second surface of the workpiece is in contact with the plurality of electrically resistive point contacts, wherein the second portion of the EDM fixture body is out of plane with the first portion of the EDM fixture body;
locating a third surface of the workpiece relative to a third portion of the EDM fixture body having an electrically resistive point contact such that the third surface of the workpiece is in contact with the electrically resistive point contact, wherein the third portion of the EDM fixture body is out of plane with the first portion of the EDM fixture body and the second portion of the EDM fixture body, wherein the first portion, the second portion, and the third portion are connected to each other to form a partial enclosure for supporting the workpiece; and
electrically connecting the workpiece to the EDM fixture body through the plurality of the electrically conductive face contacts,
locating the workpiece relative to an electrode, wherein in the electrode is separated from the EDM fixture body.
6. The method of claim 5 , wherein locating the first, second, and third surfaces of the workpiece relative to the EDM fixture body includes aligning the workpiece with the EDM fixture body in a 3-2-1 alignment manner, wherein the first portion of the EDM fixture body includes three electrically conductive face contacts of the plurality of electrically conductive face contacts, the second portion of the EDM fixture body includes two electrically resistive point contacts of the plurality of electrically resistive point contacts, and the third portion of the EDM fixture body includes one electrically resistive point contact of the electrically resistive point contact.
7. A method, comprising:
aligning a workpiece within an electrostatic discharge machining (EDM) fixture body, the EDM fixture body having a 3-2-1 alignment structure, such that:
a first side of the workpiece contacts three electrically conductive face contacts seated in a base portion of the EDM fixture body,
a second side of the workpiece contacts two electrically resistive point contacts seated in a back portion of the EDM fixture body, and
a third side of the workpiece contacts one electrically resistive point contact seated in a side portion of the EDM fixture body, wherein the base portion, the back portion, and the side portion of the EDM fixture body are connected to each other forming a partial enclosure for supporting the workpiece;
exerting a clamping force onto the workpiece in a direction towards the base portion of the EDM fixture body; and
electrically connecting a voltage source of the EDM fixture body to the workpiece through at least one of the three electrically conductive face contacts seated within the base portion of the EDM fixture body,
locating the workpiece relative to an electrode, wherein in the electrode is separated from the EDM fixture body.
8. The method of claim 7 , wherein the workpiece is an additively manufactured workpiece, and further comprising:
performing EDM on the workpiece to remove a build plate upon which the workpiece was constructed during an additive manufacturing process.