IP Library › Granted Patent US 11,990,735
Granted Patent B1
US 11,990,735 · App. 18/412,357 · Granted May 21, 2024

Junction box with lid secured from the top

Inventor: Benjamin Wade (Holladay, UT)
Assignee: Easy Solar Products, Inc.
H02G3/088H02G3/14H02G3/22
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Quick Facts
Patent No.
US 11,990,735
App. No.
18/412,357
Granted
May 21, 2024
Kind
B1
Abstract

A junction box includes a housing that includes sidewalls and a bottom attached to the sidewalls. An exterior side of the bottom is configured to be mounted to a roof of a structure. The junction box includes a flashing attached to the housing and extending horizontally from the housing. The flashing is formed with the housing. The junction box includes a lid configured to be mounted a top edge of the sidewalls of the housing, where the top edge of the sidewalls is distal to the bottom, and one or more fasteners configured to retain the lid in proximity to the to the housing. The one or more fasteners are each inserted vertically though a hole in a top of the lid into the housing.

Claims (32)

1. A junction box comprising:

a housing comprising sidewalls and a bottom attached to the sidewalls, an exterior side of the bottom configured to be mounted to a roof of a structure;

a flashing attached to the housing and extending horizontally from the housing, the flashing formed with the housing;

a lid configured to be mounted a top edge of the sidewalls of the housing, the top edge of the sidewalls distal to the bottom; and

one or more fasteners configured to retain the lid in proximity to the to the housing, the one or more fasteners each inserted vertically though a hole in a top of the lid into the housing.

2. The junction box of claim 1 , wherein the housing comprises one or more bosses and the lid is configured to attach to the housing using the one or more fasteners secured to corresponding bosses of the one or more bosses.

3. The junction box of claim 2 , wherein the one or more bosses are positioned external to the top edge of the sidewalls.

4. The junction box of claim 1 , wherein the lid comprises an outer lip configured to overlap and extend past the top edge of the housing.

5. The junction box of claim 4 , wherein the outer lip is part of a U-shaped groove and the top edge of the housing fits in the U-shaped groove.

6. The junction box of claim 1 , further comprising a drill zone marking on an interior side of the bottom along a perimeter of an interior central area of the interior side and/or within the interior central area.

7. The junction box of claim 6 , further comprising a sealant guide and/or a sealant disposed on the exterior side of the bottom, the sealant guide and/or the sealant surrounding an exterior central area of the exterior side of the bottom, the exterior central area corresponding to the interior central area, the sealant surrounding at least an upper portion and side portions of the exterior central area, wherein the upper portion is oriented toward an upper side of the bottom with respect to a slope of the roof.

8. The junction box of claim 7 , further comprising a plurality of anchor openings in the bottom, each anchor opening configured for an anchor, wherein securing an anchor through an anchor opening of the plurality of anchor openings contributes to securing the housing to the roof and applies a force directed toward the roof that compresses a portion of the sealant adjacent to and/or surrounding the anchor opening.

9. A junction box comprising:

a housing comprising sidewalls and a bottom attached to the sidewalls, an exterior side of the bottom configured to be mounted to a roof of a structure;

a drill zone marking on an interior side of the bottom along a perimeter of an interior central area of the interior side and/or within the interior central area;

a lid configured to be mounted a top edge of the sidewalls of the housing, the top edge of the sidewalls distal to the bottom; and

one or more fasteners configured to retain the lid in proximity to the to the housing, the one or more fasteners each inserted vertically though a hole in a top of the lid into the housing.

10. The junction box of claim 9 , wherein the housing comprises one or more bosses and the lid is configured to attach to the housing using the one or more fasteners secured to corresponding bosses of the one or more bosses.

11. The junction box of claim 10 , wherein the one or more bosses are positioned external to the top edge of the sidewalls.

12. The junction box of claim 9 , wherein the lid comprises an outer lip configured to overlap and extend past the top edge of the housing.

13. The junction box of claim 12 , wherein the outer lip is part of a U-shaped groove and the top edge of the housing fits in the U-shaped groove.

14. The junction box of claim 9 , further comprising a sealant guide and/or a sealant disposed on the exterior side of the bottom, the sealant guide and/or the sealant surrounding an exterior central area of the exterior side of the bottom, the exterior central area corresponding to the interior central area, the sealant surrounding at least an upper portion and side portions of the exterior central area, wherein the upper portion is oriented toward an upper side of the bottom with respect to a slope of the roof.

15. The junction box of claim 9 , further comprising a flashing attached to the housing and extending horizontally from the housing, the flashing formed with the housing.

16. A junction box comprising:

a housing comprising sidewalls and a bottom attached to the sidewalls, an exterior side of the bottom configured to be mounted to a roof of a structure;

a sealant guide and/or a sealant disposed on the exterior side of the bottom, the sealant guide and/or the sealant surrounding an exterior central area of the exterior side of the bottom, the sealant surrounding at least an upper portion and side portions of the exterior central area, wherein the upper portion is oriented toward an upper side of the bottom with respect to a slope of the roof;

a lid configured to be mounted a top edge of the sidewalls of the housing, the top edge of the sidewalls distal to the bottom; and

one or more fasteners configured to retain the lid in proximity to the to the housing, the one or more fasteners each inserted vertically though a hole in a top of the lid into the housing.

17. The junction box of claim 16 , wherein the housing comprises one or more bosses and the lid is configured to attach to the housing using the one or more fasteners secured to corresponding bosses of the one or more bosses.

18. The junction box of claim 16 , wherein the lid comprises an outer lip configured to overlap and extend past the top edge of the housing, wherein the outer lip is part of a U-shaped groove and the top edge of the housing fits in the U-shaped groove.

19. The junction box of claim 16 , further comprising a drill zone marking on an interior side of the bottom along a perimeter of an interior central area of the interior side and/or within the interior central area, wherein the interior central area corresponds to the exterior central area.

20. The junction box of claim 19 , further comprising a plurality of anchor openings in the bottom, each anchor opening configured for an anchor, wherein securing an anchor through an anchor opening of the plurality of anchor openings contributes to securing the housing to the roof and applies a force directed toward the roof that compresses a portion of the sealant adjacent to and/or surrounding the anchor opening.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2024
From: WADE, BENJAMIN
To: EASY SOLAR PRODUCTS, INC.
Reel/Frame 066171/0777 →
Continuity (5)
Continuation 18212669 · Jun 21, 2023
Continuation In Part 17966493 · Oct 14, 2022
Continuation 16709682 · Dec 10, 2019
Continuation In Part 16259887 · Jan 28, 2019
Continuation In Part 15963707 · Apr 26, 2018
Cited By (1)
US 12,494,627