IP Library Granted Patent US 12,024,913
Granted Patent B2
US 12,024,913 · App. 17/473,930 · Granted Jul 2, 2024

Method of modular pole construction and modular pole assembly

Inventors: Howard Elliott (Calgary, CA); Phil Lockwood (Calgary, CA); David Chambers (Calgary, CA); Mark Forget (Calgary, CA); Mingzong Zhang (Calgary, CA); Shawn Van Hoek-Patterson (Calgary, CA)
Assignee: RS Technolgies Inc.
E04H12/02E04H12/08E04H12/34E04H12/342Y10T29/49826Y10T428/1393
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Quick Facts
Patent No.
US 12,024,913
App. No.
17/473,930
Granted
Jul 2, 2024
Kind
B2
Abstract

A method of modular pole construction an elongate modular pole structure is disclosed. A first step of the method involves providing hollow pole section modules, each module having an elongated structure with a base end and an opposed tip end. The modules are stacked to form an elongated modular pole structure of a selected length by mating the tip end of a base module with the base end of an additional module. One or more than one of the modules forming the elongated modular pole structure comprise a composite material having fire resistant properties.

Claims (25)

1. A method of constructing an elongated modular pole structure comprising two or more than two modules, the two or more than two modules including

a base module and one or more than one additional module, each module comprising an elongated structure with a base end and an opposed tip end,

the method comprising mating the tip end of the base module with the base end of one of the one or more than one additional module, wherein one or more than one of the modules forming the elongated modular pole structure comprise a composite material having fire resistant properties;

wherein two or more than two of the modules forming the elongated modular pole structure have at least one different structural property, and wherein the elongated modular pole structure has a desired structural property by selectively combining modules having the at least one different structural property.

2. The method of claim 1 , wherein each module is a hollow, tapered elongated structure with a cross-sectional area of the tip end being less than a cross-sectional area of the base end.

3. The method of claim 2 , wherein the hollow, tapered elongated structure is tubular.

4. The method of claim 2 , wherein the tip end of the base module nests within the base end of the additional module when the base module is mated with the additional module.

5. The method of claim 1 , wherein the at least one different structural property is selected from the group consisting of flexural strength, compressive strength, resistance to buckling, shear strength, outer shell durability, resistance to fire and a mixture thereof.

6. The method of claim 5 , wherein the base module has a greater compressive strength than at least one of the one or more than one additional module.

7. The method of claim 5 , wherein the base module has a greater resistance to fire than at least one of the one or more than one additional module.

8. The method of claim 1 , wherein the method further comprises positioning a support member at the base end of the base module to support and distribute the weight of the elongated modular pole structure on a surface.

9. The method of claim 1 , wherein the composite material is a filament wound polyurethane composite material.

10. An elongated modular pole structure comprising

two or more than two modules, the two or more than two modules including a base module and one or more than one additional module, each module comprising an elongated structure with a base end and an opposed tip end,

whereby the tip end of the base module is mated with the base end of one of the one or more than one additional module,

wherein one or more than one of the modules forming the elongated modular pole structure comprise a composite material having fire resistant properties;

wherein two or more than two of the modules forming the elongated modular pole structure have at least one different structural property, and wherein the elongated modular pole structure has a desired structural property by selectively combining modules having the at least one different structural property.

11. The elongated modular pole structure of claim 10 , wherein each module is a hollow, tapered elongated structure with a cross-sectional area of the tip end being less than a cross-sectional area of the base end.

12. The elongated modular pole structure of claim 11 , wherein the hollow, tapered elongated structure is tubular.

13. The elongated modular pole structure of claim 11 , wherein the tip end of the base module nests within the base end of the additional module.

14. The elongated modular pole structure of claim 10 , wherein the at least one different structural property is selected from the group consisting of flexural strength, compressive strength, resistance to buckling, shear strength, outer shell durability, resistance to fire and a mixture thereof.

15. The elongated modular pole structure of claim 14 , wherein the base module has a greater compressive strength than at least one of the one or more than one additional module.

16. The elongated modular pole structure of claim 14 , wherein the base module has a greater resistance to fire than at least one of the one or more than one additional module.

17. The elongated modular pole structure of claim 10 , wherein the elongated modular pole structure further comprises a support member positioned at the base end of the base module to support and distribute the weight of the elongated modular pole structure on a surface.

18. The elongated modular pole structure of claim 10 , wherein the composite material is a filament wound polyurethane composite material.

Assignments (4)
SECURITY AGREEMENT Recorded May 9, 2023
From: RS TECHNOLOGIES INC.
To: JPMORGAN CHASE BANK, N.A., TORONTO BRANCH, AS AGENT
Reel/Frame 064103/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2021
From: ELLIOTT, HOWARD; FORGET, MARK; ZHANG, MINGZONG; VAN HOEK-PATTERSON, SHAWN
To: RS TECHNOLOGIES INC.
Reel/Frame 057491/0227 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2021
From: LOCKWOOD, PHIL; CHAMBERS, DAVID
To: RESIN SYSTEMS INC.
Reel/Frame 057493/0037 →
CHANGE OF NAME Recorded Sep 15, 2021
From: RESIN SYSTEMS INC.
To: RS TECHNOLOGIES INC.
Reel/Frame 057521/0866 →
Priority Claims (1)
CA CA 2495596 · Feb 7, 2005 · national
Continuity (5)
Continuation In Part 16779209 · Jan 31, 2020
Continuation In Part 16028739 · Jul 6, 2018
Continuation 15458298 · Mar 14, 2017
Continuation 11815754
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