IP Library Granted Patent US 12,091,863
Granted Patent B2
US 12,091,863 · App. 17/845,422 · Granted Sep 17, 2024

Flood resistant wall

Inventor: Alexander Lorenz (Wyckoff, NJ)
E04F13/0841E04F13/26E04F19/065
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Quick Facts
Patent No.
US 12,091,863
App. No.
17/845,422
Granted
Sep 17, 2024
Kind
B2
Abstract

A modular water-resistant paneling system and method is configured for being retrofitted into walls of existing finished basements or buildings and/or used in new construction, using components fastenable onto wall studs supporting drywall. The components include dimensionally stable water-resistant panels, and finishing strips having a backing flange and an upper lip portion sized and shaped to receive upper edge portions of the panels therein. The backing flange is fastenable to the wall studs while maintaining the panels in spaced relation therefrom, to maintain interior facing surfaces of the panels and drywall flush with one another. The upper lip portion includes opposing flanges configured for superposed engagement with adjacent portions of the interior facing surfaces of the panels and drywall. Mounting clips are sized and shaped for receiving a stud therein, and have a support flange for supporting lower edge portions of the panels.

Claims (46)

1. A modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, comprising:

a plurality of water-resistant panels;

a plurality of finishing strips each having a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein;

the backing flange configured for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall;

the upper lip portion including opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; and

a plurality of mounting clips sized and shaped for receiving a stud therein, and further having a support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle.

2. The paneling system of claim 1 , wherein the plurality of mounting clips each have a face and side flanges configured to form a second receptacle sized and shaped for receiving the stud therein.

3. The paneling system of claim 2 , wherein the support flange extends transversely to said side flanges.

4. The paneling system of claim 1 , further comprising a water-resistant baseboard.

5. The paneling system of claim 4 , further comprising a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall.

6. The paneling system of claim 5 , further comprising a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.

7. The paneling system of claim 1 , wherein at least one of said plurality of finishing strips comprises a chair rail.

8. The paneling system of claim 7 , wherein said chair rail is removably fastened to the at least one of said plurality of finishing strips.

9. The paneling system of claim 1 , wherein the backing flange includes an integral offset configured to maintain the one of said plurality of panels in predetermined spaced relation to the studs.

10. A paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, comprising:

a plurality of water-resistant panels;

a plurality of finishing strips each having a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein;

the backing flange configured for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall;

the upper lip portion including opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively;

a plurality of mounting clips each having a face and side flanges configured to form a second receptacle sized and shaped for receiving a stud therein, and further having a support flange extending transversely to said side flanges, the support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle;

a water-resistant baseboard;

a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall; and

a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.

11. A method for producing a modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, the method comprising:

providing a plurality of water-resistant panels;

configuring a plurality of finishing strips to each have a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein;

configuring the backing flange for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall;

configuring the upper lip portion to include opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; and

providing a plurality of mounting clips configured to receive a stud therein, and configured to include a support flange for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle.

12. The method of claim 11 , further comprising configuring the plurality of mounting clips to each have a face and side flanges forming a second receptacle sized and shaped for receiving the stud therein.

13. The method of claim 12 , further comprising extending the support flange transversely to said side flanges.

14. The method of claim 11 , further comprising providing a water-resistant baseboard.

15. The method of claim 14 , further comprising providing a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall.

16. The method of claim 15 , further comprising providing a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.

17. The method of claim 11 , further comprising configuring at least one of said plurality of finishing strips as a chair rail.

18. The method of claim 17 , further comprising removably fastening said chair rail to the at least one of said plurality of finishing strips.

19. The method of claim 11 , further comprising configuring the backing flange with an integral offset to maintain the one of said plurality of panels in predetermined spaced relation to the studs.

20. A method for producing a modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, the method comprising:

providing a plurality of water-resistant panels;

configuring a plurality of finishing strips to each have a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein;

configuring the backing flange for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall;

configuring the upper lip portion to include opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively;

providing a plurality of mounting clips each having a face and side flanges configured to form a second receptacle sized and shaped for receiving a stud therein, and further having a support flange extending transversely to said side flanges, the support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle;

providing a water-resistant baseboard;

providing a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall; and

providing a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.

Continuity (2)
Provisional Application 63253165 · Oct 7, 2021
Related Publication 20230383543A1 · Nov 30, 2023
Cited By (9)
US 1,109,374 US 1,114,999 US 1,115,061 US 1,115,062 US 1,115,063 US 1,115,064 US 1,115,065 US 1,115,066 US 1,124,419