IP Library Granted Patent US 12,098,329
Granted Patent B2
US 12,098,329 · App. 17/803,266 · Granted Sep 24, 2024

Process for purification and conversion of carbon dioxide using renewable energy

Inventors: Glenn McGinnis (Sun Lakes, AZ); Harold Wright (St. Joseph, MO); Matthew Caldwell (West Sacramento, CA); Orion Hanbury (Sacramento, CA); Alex Mattana (El Sobrante, CA); Robert Schuetzle (Sacramento, CA); Dennis Schuetzle (Grass Valley, CA); Anja Rumplecker Galloway (San Rafael, CA); James Bucher (Boston, MA)
Assignee: Infinium Technology, LLC
C10G2/50B01D53/04B01D53/1468C01B3/06C01B3/36C25B1/04B01D2253/1124B01D2256/22B01D2257/102B01D2257/30B01D2257/406C01B2203/0261C01B2203/0283C01B2203/062C01B2203/065C01B2203/1258C01B2203/84C10G2400/04C10G2400/08
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Quick Facts
Patent No.
US 12,098,329
App. No.
17/803,266
Granted
Sep 24, 2024
Kind
B2
Abstract

The present invention is generally directed to processes and systems for the purification and conversion of CO 2 into low-carbon or zero-carbon high quality fuels and chemicals using renewable energy. In one aspect, the present invention provides a process for producing a stream comprising at least 90 mol % CO 2 . In certain cases, the CO 2 stream is processed to make low carbon fuels and chemicals. In this process at least a portion of the CO 2 is reacted with a stream comprising H 2 in a Reverse Water Gas Shift (RWGS) reactor to produce a product stream that comprises CO.

Claims (31)

1. A method for preparing a carbon dioxide stream for use in the production of renewable fuels and chemicals, the method comprising:

a. providing a contaminated CO 2 stream comprising CO 2 and contaminants;

b. feeding the contaminated CO 2 stream to adsorbent beds to produce an outlet stream, wherein the outlet stream of the adsorbent beds has a concentration of SO 2 , H 2 S and COS that is less than 20 parts per billion (ppb), and amine and ammonia concentrations of less than 100 ppb;

c. mixing the adsorbent bed outlet stream with a stream comprising Oz to produce a combustor feed stream; and

d. feeding the combustor feed stream to a combustion reactor, where the contaminants are oxidized to produce a combustor product stream

wherein one type of contaminant in the contaminated CO 2 stream is hydrocarbons, and wherein there is a molar amount of the hydrocarbons in the contaminated CO 2 stream, and wherein the molar amount of the hydrocarbons is more than 3 volume percent, and wherein the contaminants are oxidized using a non-catalytic process.

2. The method of claim 1 , wherein the O 2 is produced from the electrolysis of H 2 O using renewable energy.

3. The method according to claim 1 , wherein H 2 that is produced from the electrolysis of H 2 O using renewable energy is used to purify the contaminated CO 2 stream.

4. The method of claim 1 , wherein a molar flow of O 2 in the combustor feed stream is controlled using a sensor that senses an O 2 to fuel ratio, such that the mixing of the absorbent bed outlet stream with the stream comprising O 2 has an equivalence ratio of less than 1.00, thereby providing a combustor product stream in which a molar amount of hydrocarbon of less than 5% of the molar amount of hydrocarbon in the contaminated CO 2 stream.

5. The method of claim 1 , wherein the combustor product stream is mixed with heated CO 2 and H 2 streams in which the ratio of H 2 and CO 2 is between 1.5 and 4.0.

6. The method of claim 5 , wherein the H 2 and CO 2 streams are separately heated to between 900 and 1,250° F. before mixing with the combustor product stream.

7. The method of claim 6 , wherein the heated streams are further heated up to 1,750° F. before introduction into a catalytic reactor which produces a syngas stream that comprises a H 2 and CO mixture with a ratio between 1.0 and 4.0.

8. The method of claim 7 , wherein the syngas is input to a catalytic reactor, that is heated using renewable energy to produce low-carbon fuels and chemicals.

9. The method of claim 8 , wherein the low-carbon fuels and chemicals have a carbon intensity value that is near zero.

10. A method for producing a CO 2 stream that comprises at least 90 mol % CO 2 , the method comprising:

a. providing a source stream comprising hydrocarbons, CO 2 , and sulfur containing compounds;

b. mixing the source stream with an H 2 stream derived from an electrolyzer to produce a low-temperature mixed source stream, wherein a mass ratio of the H 2 stream flowrate to the source stream flowrate is less than 10%;

c. heating the low-temperature mixed source stream in a mixed stream heater that raises the temperature to produce a high-temperature mixed source stream having a temperature of at least 600° F.;

d. feeding the high-temperature mixed source stream to a hydrodesulfurization reactor to produce a hydrodesulfurization product stream that comprises CO 2 and hydrogen sulfide;

e. feeding the hydrodesulfurization product stream to a sulfur absorbent reactor to produce an absorbent product stream that comprises CO 2 and hydrocarbons, wherein less than ten percent by weight of the hydrogen sulfide that was in the hydrosulfurization product stream remains in the absorbent stream;

f. mixing the sulfur absorbent product stream with an electrolyzer O 2 stream to produce a combustion feed stream;

g. feeding the combustion feed stream to a combustion reactor to produce a combustion reactor stream, wherein hydrocarbons in the combustion feed stream are at least partly combusted to CO 2 and H 2 O, and wherein there is a molar amount of the hydrocarbons in the combustion feed stream, and wherein the molar amount of the hydrocarbons is more than 3 volume percent, and wherein the combustion is non-catalytic;

h. mixing the combustion reactor product stream with a supplemental H 2 stream to produce an O 2 removal reactor feed stream; and

i. feeding the oxygen removal reactor feed stream to an O 2 removal reactor to produce a purified carbon dioxide product stream.

11. The method of claim 10 , wherein the purified CO 2 product stream is further processes to make low-carbon fuels.

12. The method of claim 10 , wherein at least a portion of the purified CO 2 product stream is reacted with a stream comprising H 2 in a Reverse Water Gas Shift (RWGS) reactor to produce a RWGS product.

13. The method of claim 10 , wherein the electrolyzer H 2 stream comprises at least 90 mol % H 2 that is produced from the electrolysis of H 2 O in an electrolyzer.

14. The method of claim 10 , wherein the hydrodesulfurization reactor contains a hydrodesulfurization catalyst that comprises Molybdenum.

15. The method of claim 10 , wherein the sulfur adsorbent reactor contains a sulfur adsorbent comprising ZnO.

16. The method of claim 10 , wherein the electrolyzer O 2 stream comprises Oz that has been produced from the electrolysis of H 2 O in electrolyzer.

17. The method of claim 10 , wherein the purified product stream has a composition such that it comprises at least 90 wt. % of the CO 2 in the source stream but less than 1 wt % of the sulfur containing compounds and less than 10 wt % of the hydrocarbons that were in the source stream.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2022
From: MCGINNIS, GLENN; WRIGHT, HAROLD; CALDWELL, MATTHEW; HANBURY, ORION; MATTANA, ALEX; SCHUETZLE, ROBERT; SCHUETZLE, DENNIS; GALLOWAY, ANJA KUMPLECKER; BUCHER, JAMES
To: INFINIUM TECHNOLOGY, LLC
Reel/Frame 060615/0130 →
Continuity (2)
Provisional Application 63258157 · Apr 13, 2021
Related Publication 20220333015A1 · Oct 20, 2022