IP Library Granted Patent US 12,173,621
Granted Patent B2
US 12,173,621 · App. 17/339,567 · Granted Dec 24, 2024

Hybrid platform manufacturing

Inventors: Bryan P. Dube (Columbia, CT); Joshua S. Lieberman (Jupiter, FL)
Assignee: RTX CORPORATION
F01D5/284F01D9/041F05D2220/32F05D2230/31F05D2230/60F05D2240/12F05D2240/30
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Quick Facts
Patent No.
US 12,173,621
App. No.
17/339,567
Granted
Dec 24, 2024
Kind
B2
Abstract

A method of assembling a ceramic matrix composite (CMC) component is provided. The method includes assessing which portions of the CMC component require relatively high-temperature capability and which portions require at least one of strength, thickness and increased thermal conductivity, making the portions that require the relatively high temperature capability with chemical vapor infiltration (CVI), making the portions that require the at least one of strength, thickness and increased thermal conductivity with melt infiltration (MI) and combining the portions that require the relatively high temperature capability with the CVI and the portions that require the at least one of strength, thickness and increased thermal conductivity with the MI.

Claims (33)

1. A method of assembling a ceramic matrix composite (CMC) component, the method comprising:

assessing which portions of the CMC component require relatively high-temperature capability and which portions require at least one of strength, thickness and increased thermal conductivity;

making the portions that require the relatively high temperature capability with chemical vapor infiltration (CVI);

making the portions that require the at least one of strength, thickness and increased thermal conductivity with melt infiltration (MI); and

combining the portions that require the relatively high temperature capability with the CVI and the portions that require the at least one of strength, thickness and increased thermal conductivity with the MI by sliding the portions that require the at least one of strength, thickness and increased thermal conductivity into the portions that require the relatively high temperature capability,

wherein:

the CMC component comprises a turbine blade or vane comprising a platform and an airfoil section,

the portions that require the relatively high temperature capability comprise external parts of the platform comprising a first part with a flat section and flanges at opposite ends thereof, a flat second part, a U-shaped part and opposite L-shaped parts,

the portions that require the at least one of strength, thickness and increased thermal conductivity comprise internal parts of the platform which are each single T-shaped and comprise only a single cross bar and only a single radial flange connected to the single cross bar, and

the sliding comprises:

arranging the external parts of the platform to form T-shaped openings; and

sliding each of the internal parts of the platform into a respective one of the T-shaped openings.

2. The method according to claim 1 , wherein the portions that require the relatively high temperature capability comprise the airfoil section.

3. The method according to claim 1 , wherein the external parts of the platform comprise gas path facing surfaces.

4. The method according to claim 3 , wherein the gas path facing surfaces have a minimum thickness of about 0.005 inches (0.0127 mm).

5. A method of assembling a ceramic matrix composite (CMC) turbine blade or vane, the method comprising:

forming internal parts of a platform using melt infiltration (MI);

forming external parts of the platform and an airfoil section using chemical vapor infiltration (CVI); and

sliding the internal parts of the platform into the external parts of the platform,

wherein:

the external parts of the platform comprise a first part with a flat section and flanges at opposite ends thereof, a second flat part, a U-shaped part and opposite L-shaped parts,

the internal parts of the platform are each single T-shaped and comprise only a single cross bar and only a single radial flange connected to the single cross bar, and

the sliding comprises:

arranging the external parts of the platform to form T-shaped openings; and

sliding each of the internal parts of the platform into a corresponding one of the T-shaped openings.

6. The method of assembling the CMC turbine blade or vane according to claim 5 , wherein the external parts of the platform comprise gas path facing surfaces.

7. The method of assembling the CMC turbine blade or vane according to claim 6 , wherein the gas path facing surfaces have a minimum thickness of about 0.005 inches (0.0127 mm).

8. A ceramic matrix composite (CMC) turbine blade or vane, comprising:

a platform comprising external parts and internal parts that are slidable into the external parts; and

an airfoil section disposed with the platform, the external parts of the platform and the airfoil section being formed from chemical vapor infiltration (CVI) and the internal parts of the platform being formed from melt infiltration (MI),

the internal parts of the platform are each single T-shaped, and

the external parts of the platform comprise a first part with a flat section and flanges at opposite ends thereof, a second flat part, a U-shaped part and opposite L-shaped parts that cooperatively form single T-shaped openings into each one of which each of a corresponding one of the single T-shaped internal parts slides.

9. The CMC turbine blade or vane according to claim 8 , wherein the external parts of the platform comprise gas path facing surfaces having a minimum thickness of about 0.005 inches (0.0127 mm).

Assignments (2)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2022
From: DUBE, BRYAN P.; LIEBERMAN, JOSHUA S.
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 058540/0384 →
Continuity (1)
Related Publication 20220389823A1 · Dec 8, 2022
Cited By (1)
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