IP Library Granted Patent US 12,176,821
Granted Patent B2
US 12,176,821 · App. 17/743,122 · Granted Dec 24, 2024

Intelligent rectifier current regulation of DC bus voltage droop

Inventors: Matthew Elswick (Delaware, OH); Xian Chen (Columbus, OH); Kaiyu Wang (Rochester Hills, MI)
Assignee: VERTIV CORPORATION
H02M7/217H02M1/0003H02M1/12
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Quick Facts
Patent No.
US 12,176,821
App. No.
17/743,122
Granted
Dec 24, 2024
Kind
B2
Abstract

A device may include an rectifier with one or more transistors that accepts a three-phas7 input and generates a DC bus output, a low-pass filter to provide a filtered DC bus voltage, a driver to drive the transistors based on a modulation index, and a controller to generate the modulation index. The controller may generate a nominal modulation index, generate an adjusted modulation index based on the nominal modulation index modified by a ratio of the filtered and measured DC bus voltages, and provide the modulation index to the PWM driver, where the modulation index is the nominal modulation index when a difference voltage associated with a difference between the filtered and measured DC bus voltages is below a voltage threshold, and where the modulation index is the adjusted modulation index when the difference voltage is above the voltage threshold.

Claims (46)

1. A device comprising:

a rectifier including one or more transistors, the rectifier configured to accept a three-phase alternating-current (AC) input and generate a direct-current (DC) bus;

a low-pass filter to apply low-pass filtering to a DC bus voltage of the DC bus and provide a filtered DC bus voltage;

a driver to drive the one or more transistors of the rectifier based at least in part on a first modulation index to generate the DC bus from the three-phase AC input; and

a controller to generate the first modulation index, wherein the controller is configured to:

generate a second modulation index;

compare the filtered DC bus voltage with the DC bus voltage to generate a difference voltage;

generate a third modulation index, wherein the third modulation index corresponds to the second modulation index multiplied by a ratio of the filtered DC bus voltage to the DC bus voltage; and

provide the first modulation index to the driver, wherein the first modulation index is the second modulation index when the difference voltage is equal to or below a threshold, wherein the first modulation index is the third modulation index when the difference voltage is above or equal to the threshold.

2. The device of claim 1 , wherein at least one of a cutoff frequency or a time constant of the low-pass filter is adjustable.

3. The device of claim 1 , wherein the threshold is adjustable.

4. The device of claim 1 , wherein the second modulation index has a fixed value.

5. The device of claim 1 , wherein the controller generates the second modulation index using one or more control loops based on at least one of the AC input or the DC bus.

6. The device of claim 5 , wherein the one or more control loops include at least one of a feedback loop or a feedforward loop.

7. The device of claim 1 , wherein at least one of the one or more transistors of the rectifier comprises:

at least one of a metal-oxide-semiconductor field-effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), or a gate turn-off thyristor (GTO).

8. The device of claim 1 , wherein the driver comprises:

at least one of a micro-processor, a microcontroller, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or a digital signal processor (DSP).

9. A device comprising:

a rectifier including one or more transistors, the rectifier configured to accept a three-phase alternating-current (AC) input and generate a direct-current (DC) bus;

a low-pass filter to apply low-pass filtering to a DC bus voltage of the DC bus and provide a filtered DC bus voltage;

a driver to drive the one or more transistors of the rectifier based at least in part on a first modulation index to generate the DC bus from the three-phase AC input; and

a controller configured to:

generate a second modulation index;

generate the first modulation index by multiplying the second modulation index by a ratio of the filtered DC bus voltage to the DC bus voltage; and

provide the first modulation index to the driver.

10. The device of claim 9 , wherein at least one of a cutoff frequency or a time constant of the low-pass filter is adjustable.

11. The device of claim 9 , wherein the second modulation index has a fixed value.

12. The device of claim 9 , wherein the controller generates the second modulation index using one or more control loops based on at least one of the AC input or the DC bus.

13. The device of claim 12 , wherein the one or more control loops include at least one of a feedback loop or a feedforward loop.

14. The device of claim 9 , wherein at least one of the one or more transistors of the rectifier comprises:

at least one of a metal-oxide-semiconductor field-effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), or a gate turn-off thyristor (GTO).

15. The device of claim 9 , wherein the driver comprises:

at least one of a micro-processor, a microcontroller, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or a digital signal processor (DSP).

16. A method comprising:

generating a direct-current (DC) bus from a three-phase alternating-current (AC) input with a rectifier including one or more transistors;

generating a filtered DC bus voltage using a low-pass filter;

generating a first modulation index;

comparing the filtered DC bus voltage with a DC bus voltage to generate a difference voltage;

generating a second modulation index, wherein the second modulation index corresponds to the first modulation index multiplied by a ratio of the filtered DC bus voltage to the DC bus voltage;

providing a third modulation index to a driver, wherein the third modulation index is the first modulation index when the difference voltage is equal to or below a threshold, wherein the third modulation index is the second modulation index when the difference voltage is above or equal to the threshold; and

providing drive signals to the one or more transistors based on the third modulation index to the one or more transistors of the rectifier for generation of the DC bus.

17. The method of claim 16 , wherein at least one of a cutoff frequency or a time constant of the low-pass filter is adjustable.

18. The method of claim 16 , wherein the second modulation index has a fixed value.

19. The method of claim 16 , wherein the generating the second modulation index uses one or more control loops based on at least one of the AC input or the DC bus.

20. The method of claim 19 , wherein the one or more control loops include at least one of a feedback loop or a feedforward loop.

Assignments (2)
PATENT SECURITY AGREEMENT (TERM) Recorded Feb 15, 2024
From: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066601/0398 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2022
From: ELSWICK, MATTHEW; CHEN, XIAN; WANG, KAIYU
To: VERTIV CORPORATION
Reel/Frame 060138/0320 →
Continuity (2)
Provisional Application 63188188 · May 13, 2021
Related Publication 20220368244A1 · Nov 17, 2022