IP Library › Granted Patent US 12,194,408
Granted Patent B1
US 12,194,408 · App. 18/500,923 · Granted Jan 14, 2025

System and method for carbon dioxide removal by direct air capture

Inventor: Joseph J. Stark, Jr. (Katonah, NY)
Assignee: Air to Earth Holdings LLC
B01D53/0438B01D53/0446B01D53/0431B01D53/0462B01D2257/504B01D2259/80Y02C20/40
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Quick Facts
Patent No.
US 12,194,408
App. No.
18/500,923
Filed
Nov 2, 2023
Granted
Jan 14, 2025
Kind
B1
Art Unit
1772
USPC
96/108
Abstract

Systems and methods for an atmospheric carbon dioxide removal system are disclosed herein. The system may include a carbon capture vessel including a container, one or more sorbent subcontainer, a sorbent material, and a heating element. The container may include a first outer sidewall and a first hollow interior. Each sorbent subcontainer may be disposed within the first hollow interior and may include a second outer sidewall defining a second hollow interior. The sorbent material may be disposed within the second hollow interior of each sorbent subcontainer. The heating element may be disposed within the container and around one or more sidewalls of a sorbent subcontainer. The heating element may be arranged to heat the sorbent material within the second hollow interior.

Claims (37)

1. A carbon capture vessel comprising:

an intermodal container defining a first hollow interior, and comprising:

an open first end configured to receive a fluid flow;

a selectively openable second end opposite the open first end; and

a first sidewall extending along a first longitudinal axis of the intermodal container between the open first end and the selectively openable second end of the intermodal container;

a plurality of sorbent material subcontainers disposed within the first hollow interior of the intermodal container, each comprising:

a perforated second sidewall defining a second hollow interior;

an open first end configured to receive the fluid flow therethrough; and

a closed second end opposite the open first end;

a sorbent material disposed around an exterior of the perforated second sidewall of each sorbent material subcontainer;

a plate disposed within the first hollow interior of the intermodal container and configured to direct the fluid flow into at least one open first end of a second hollow interior of a sorbent material subcontainer of the plurality of sorbent material subcontainers and to prevent the fluid flow into the first hollow interior of the intermodal container; and

doors, gates or flap valves that can selectively seal to prevent the fluid flow into or out of the plurality of sorbent material subcontainers.

2. The carbon capture vessel of claim 1 , wherein each sorbent material subcontainer is configured to receive the fluid flow in a first direction, to redirect the fluid flow through the sorbent material in a second direction orthogonal to the first direction, and to return the fluid flow to the first direction.

3. The carbon capture vessel of claim 1 , further comprising a fan disposed proximate the open first end of the intermodal container and configured to direct fluid flow into the open first end of the intermodal container.

4. The carbon capture vessel of claim 1 , wherein gaps are formed between each sorbent material subcontainer and the first sidewall of the intermodal container along the first longitudinal axis of the intermodal container.

5. The carbon capture vessel of claim 2 , wherein, when each sorbent material subcontainer returns the fluid flow to the first direction, the fluid flow moves along an exterior of the sorbent material subcontainer through the second end of the intermodal container.

6. The carbon capture vessel of claim 1 , wherein each sorbent material subcontainer further comprises:

an outer tube disposed around an exterior of each perforated second sidewall; and

a second gap between the outer tube and the perforated second sidewall.

7. The carbon capture vessel of claim 1 , wherein the fluid flow comprises at least one of:

air;

steam or water; or

a chemical compound used to service or redress the sorbent material.

8. The carbon capture vessel of claim 6 , wherein the sorbent material is disposed in the second gap of each sorbent material subcontainer.

9. The carbon capture vessel of claim 8 , wherein the outer tube of each sorbent material subcontainer is perforated such that the perforations of the outer tube and the perforations of the second sidewall are sized and shaped to permit fluid to flow from the second hollow interior of the second sidewall and into the sorbent material and to keep sorbent material in the second gap.

10. A carbon capture vessel comprising:

an intermodal container defining a first hollow interior, and comprising:

an open first end configured to receive a fluid flow;

a selectively openable second end opposite the open first end; and

a first sidewall extending along a first longitudinal axis of the intermodal container between the open first end and the selectively openable second end of the intermodal container;

a plurality of sorbent material subcontainers disposed within the first hollow interior of the intermodal container, each comprising:

a perforated second sidewall defining a second hollow interior;

an open first end configured to receive the fluid flow therethrough; and

a closed second end opposite the open first end;

a sorbent material disposed around an exterior of the perforated second sidewall of each sorbent material subcontainer;

a plate disposed within the first hollow interior of the intermodal container and configured to direct the fluid flow into at least one open first end of a second hollow interior of a sorbent material subcontainer of the plurality of sorbent material subcontainers and to prevent the fluid flow into the first hollow interior of the intermodal container; and

doors, gates or flap valves that can selectively seal against the plate to prevent the fluid flow into the plurality of sorbent material subcontainers.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2023
From: STARK, JOSEPH J., JR.
To: AIR TO EARTH HOLDINGS LLC
Reel/Frame 065975/0816 →
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