IP Library Granted Patent US 12,209,479
Granted Patent B1
US 12,209,479 · App. 18/350,299 · Granted Jan 28, 2025

Controlled deployment of shape-memory articles

Inventors: Amrit Balgobin (Houston, TX); Jason Harper (Cypress, TX)
Assignee: BAKER HUGHES OILFIELD OPERATIONS LLC
E21B33/1208E21B43/10F03G7/0614E21B2200/08
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Quick Facts
Patent No.
US 12,209,479
App. No.
18/350,299
Granted
Jan 28, 2025
Kind
B1
Abstract

A downhole assembly includes: a shape-memory article; and a deployment control element adjacent the shape-memory article, the deployment control element having a body and a seal element that forms an enclosure together with the body, the deployment control element further including an activation fluid disposed in the enclosure, wherein the body, the seal element, or both of the deployment control element is degradable in the presence of the activation fluid.

Claims (29)

1. A downhole assembly comprising:

a shape-memory article; and

a deployment control element adjacent the shape-memory article, the deployment control element comprising a body and a seal element that forms an enclosure together with the body, the deployment control element further comprising an activation fluid disposed in the enclosure, the activation fluid comprising an activator, and the activator comprising at least one of dimethyl sulfoxide, a ketone, an alcohol, a phenol, an ether, an ester, or an acid, wherein the body, the seal element, or both of the deployment control element is degradable in the presence of the activation fluid.

2. The downhole assembly of claim 1 , further comprising a support structure, and the shape-memory article is disposed at the support structure.

3. The downhole assembly of claim 2 , wherein the support structure is a tubular member having a fluid conduit defined therein.

4. The downhole assembly of claim 3 , wherein the deployment control element is disposed in the fluid conduit of the tubular member.

5. The downhole assembly of claim 3 , comprising more than one deployment control elements, and each deployment control elements is independently disposed in the fluid conduit of the tubular member.

6. The downhole assembly of claim 1 , further comprising a screen disposed of the support structure.

7. The downhole assembly of claim 1 , wherein the activation fluid further comprises a degradation agent that degrades the body, the seal element, or both of the deployment control element.

8. The downhole assembly of claim 7 , wherein the degradation agent comprises at least one of potassium chloride, sodium chloride, sodium bromide, magnesium chloride, an acid, calcium chloride, calcium bromide, zinc bromide, ammonium chloride, cesium formate, or sodium formate.

9. The downhole assembly of claim 1 , wherein the body, the seal element, or both of the deployment control element comprises a degradable material, and the degradable material is a metallic material or a polymeric material.

10. A downhole assembly comprising:

a shape-memory article, and

a deployment control element adjacent the shape-memory article, the deployment control element comprising a body and a seal element that forms an enclosure together with the body, the deployment control element further comprising an activation fluid disposed in the enclosure, wherein the body, the seal element, or both of the deployment control element is degradable in the presence of the activation fluid, wherein the body, the seal element, or both of the deployment control element has a degradation rate of about 1 to about 450 mg/cm 2 /hour in the presence of the activation fluid at 200° F.

11. A downhole assembly comprising:

a shape memory article; and

a deployment control element adjacent the shape-memory article, the deployment control element comprising a body and a seal element that forms an enclosure together with the body, the deployment control element further comprising an activation fluid disposed in the enclosure, wherein the body, the seal element, or both of the deployment control element is degradable in the presence of the activation fluid, wherein the degradable material is a metallic material comprising at least one of Zn, Mg, Al, Mn, or an alloy thereof wherein the degradable material further comprises a degradation reinforcement material comprising at least one of a metal; an oxide of the metal; a nitride of the metal; or a cermet of the metal; wherein the metal is at least one of Ni, W, Mo, Cu, Fe, Cr, or Co.

12. A method comprising:

introducing into a wellbore or a pipe a downhole assembly comprising

a shape-memory article in a compacted shape, and

a deployment control element adjacent the shape-memory article, the deployment control element comprising a body and a seal element that forms an enclosure together with the body, the deployment control element further comprising an activation fluid disposed in the enclosure wherein the activation fluid comprises an activator, and the activator comprises at least one dimethyl sulfoxide, a ketone, an alcohol, a phenol, an ether, an ester, or an acid, wherein the body, the seal element, or both is degradable in the presence of the activation fluid;

degrading the body, the seal member, or both of the deployment control element with the activation fluid;

releasing the activation fluid from the deployment control element; and

contacting the shape-memory article in the compacted shape with the released activation fluid to cause the shape-memory article to expand, and conform to a surface of the wellbore or the pipe.

13. The method of claim 12 , wherein the downhole assembly is introduced into the pipe, and the method further comprises flowing a fluid through the shape-memory article and filtering undesirable material from a fluid entered the pipe.

14. The method of claim 12 , wherein the downhole assembly further comprises a support structure including a tubular member having a fluid conduit defined therein, and the shape-memory article is disposed on an outer surface of the tubular member and at least partially surrounds the tubular member.

15. The method of claim 14 , wherein the deployment control element is disposed in the fluid conduit of the tubular member.

16. The method of claim 14 , wherein the activation fluid further comprises a degradation agent that degrades the body, the seal element, or both of the deployment control element.

17. The method claim 16 , wherein the degradation agent comprises at least one of potassium chloride, sodium chloride, sodium bromide, magnesium chloride, an acid, calcium chloride, calcium bromide, zinc bromide, ammonium chloride, cesium formate, or sodium formate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2023
From: BALGOBIN, AMRIT; HARPER, JASON
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 064216/0989 →
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