IP Library Granted Patent US 12,209,813
Granted Patent B2
US 12,209,813 · App. 18/545,391 · Granted Jan 28, 2025

Heat exchanger including furcating unit cells

Inventors: William Dwight Gerstler (Niskayuna, NY); Daniel Jason Erno (Clifton Park, NY); Michael Thomas Kenworthy (Beavercreek, OH); Jeffrey Douglas Rambo (Mason, OH); Nicolas Kristopher Sabo (West Chester, OH)
Assignee: General Electric Company
F28D7/1623F28F1/022
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Quick Facts
Patent No.
US 12,209,813
App. No.
18/545,391
Granted
Jan 28, 2025
Kind
B2
Abstract

A heat exchanger is provided that can include furcating unit cells coupled with each other. Each of the unit cells can be elongated along an axis and include a sidewall that defines annular ring openings on opposite ends of the unit cell along the axis. The sidewall also can define undulating annular rings between the annular ring openings and axially separated from each other along the axis. The sidewall can further define angled openings into the unit cell both above and below each of the undulating annular rings. At least a first opening of the annular ring openings and the angled openings can be configured to be an inlet to receive a first fluid into the unit cell and at least a second opening of the annular ring openings and the angled openings configured to be an outlet through which the first fluid exits the unit cell.

Claims (48)

1. A heat exchanger comprising:

an inner wall;

a first core portion; and

a second core portion, each of the first core portion and the second core portion comprising furcating unit cells coupled with each other and surrounding the inner wall, each of the furcating unit cells elongated along an axis and comprising:

a sidewall that defines annular ring openings on opposite ends of a furcating unit cell along the axis, the sidewall also defining at least one undulating annular ring between the annular ring openings and axially separated from each other along the axis, the sidewall defining angled openings into the furcating unit cell both above and below the at least one undulating annular ring;

at least a first opening of each of the annular ring openings and the angled openings configured to be an inlet to receive a first fluid into the furcating unit cell;

at least a second opening of each of the annular ring openings and the angled openings configured to be an outlet through which the first fluid exits the furcating unit cell; and

interior passageways through an interior of the furcating unit cell that direct the first fluid into the furcating unit cell, divide flow of the first fluid into separate flows through the interior passageways, and out of the furcating unit cell, wherein:

the inner wall separates the first core portion from the second core portion, wherein the first fluid and a second fluid flow along both sides of the inner wall, and the inner wall prevents the first fluid from flowing through the inner wall.

2. The heat exchanger of claim 1 , wherein the at least one undulating annular ring comprises one undulating annular ring between the annular ring openings.

3. The heat exchanger of claim 1 , wherein the at least one undulating annular ring comprises two or more undulating annular rings between the annular ring openings.

4. The heat exchanger of claim 1 , wherein the annular ring openings are disposed radially farther from the axis than the at least one undulating annular ring.

5. The heat exchanger of claim 1 , wherein the annular ring openings are disposed radially closer to the axis than the at least one undulating annular ring.

6. The heat exchanger of claim 1 , wherein the at least one undulating annular ring comprises waves or undulations that partially extend around the angled openings.

7. The heat exchanger of claim 1 , wherein the furcating unit cells are fluidly coupled together with the sidewall of the furcating unit cell separating exterior volumes outside of the furcating unit cells from the interior passageways of the furcating unit cells.

8. The heat exchanger of claim 7 , wherein the interior passageways are intertwined with each other through interiors of the furcating unit cells.

9. The heat exchanger of claim 8 , wherein the sidewall divides flow of the first fluid into separate orthogonal flows through the interior passageways and out of the furcating unit cells.

10. The heat exchanger of claim 1 , wherein the sidewall of the furcating unit cells include only smooth surfaces without linear or curved interfaces between the sidewall.

11. The heat exchanger of claim 1 , wherein the sidewall of the furcating unit cells include only multifaceted planar surfaces that intersect each other along linear interfaces.

12. The heat exchanger of claim 1 , wherein the furcating unit cells are coupled together in a repeating pattern.

13. The heat exchanger of claim 1 , wherein the furcating unit cells are coupled together to form a manifold portion and a redirection portion, the manifold portion configured to receive the first fluid into the interior passageways of the furcating unit cells and to receive the second fluid into exterior volumes between the furcating unit cells, the first core portion configured to direct the first fluid and the second fluid from the manifold portion toward the redirection portion, the redirection portion configured to change a direction of flow of the first fluid and flow the second fluid, and the second core portion configured to direct the flow of the first fluid from the redirection portion back to the manifold portion and to direct the flow of the second fluid from the redirection portion back to the manifold portion.

14. A heat exchanger comprising:

an inner wall;

a first core portion; and

a second core portion, each of the first core portion and the second core portion comprising furcating unit cells coupled with each other and surrounding the inner wall, each of the furcating unit cells elongated along an axis and comprising:

a sidewall that defines annular ring openings on opposite ends of a furcating unit cell along the axis, the sidewall also defining at least one undulating annular ring between the annular ring openings and axially separated from each other along the axis, the sidewall defining angled openings into the furcating unit cell both above and below the at least one undulating annular ring, wherein the at least one undulating annular ring comprises waves or undulations that partially extend around the angled openings;

at least a first opening of each of the annular ring openings and the angled openings configured to be an inlet to receive a first fluid into the furcating unit cell;

at least a second opening of each of the annular ring openings and the angled openings configured to be an outlet through which the first fluid exits the furcating unit cell; and

interior passageways through an interior of the furcating unit cell that direct the first fluid into the furcating unit cell, divide flow of the first fluid into separate flows through the interior passageways, and out of the furcating unit cell, wherein:

the furcating unit cells are coupled together to form a manifold portion and a redirection portion, the manifold portion configured to receive the first fluid into the interior passageways of the furcating unit cells and to receive the second fluid into exterior volumes between the furcating unit cells, the first core portion configured to direct the first fluid and the second fluid from the manifold portion toward the redirection portion, the redirection portion configured to change a direction of flow of the first fluid and flow the second fluid, and the second core portion configured to direct the flow of the first fluid from the redirection portion back to the manifold portion and to direct the flow of the second fluid from the redirection portion back to the manifold portion;

the furcating unit cells are coupled together in a repeating pattern; and

the inner wall separates the first core portion from the second core portion, wherein the first fluid and a second fluid flow along both sides of the inner wall, and the inner wall prevents the first fluid from flowing through the inner wall.

15. The heat exchanger of claim 14 , the manifold portion comprising a first manifold portion and a second manifold portion, wherein the first manifold portion includes a first fluid inlet and the second manifold portion includes a second fluid inlet.

16. The heat exchanger of claim 15 , wherein the first manifold portion includes a second fluid outlet and the second manifold portion includes a first fluid outlet.

17. The heat exchanger of claim 14 , wherein the furcating unit cells are coupled together in a repeating pattern.

18. The heat exchanger of claim 14 , wherein the annular ring openings are disposed radially farther from the axis than the at least one undulating annular ring.

19. The heat exchanger of claim 14 , wherein the annular ring openings are disposed radially closer to the axis than the at least one undulating annular ring.

20. A heat exchanger comprising:

an inner wall;

a first core portion; and

a second core portion, each of the first core portion and the second core portion comprising furcating unit cells coupled with each other and surrounding the inner wall, each of the furcating unit cells elongated along an axis and comprising:

a sidewall that defines annular ring openings on opposite ends of a furcating unit cell along the axis, the sidewall also defining at least one undulating annular ring between the annular ring openings and axially separated from each other along the axis, the sidewall defining angled openings into the furcating unit cell both above and below the at least one undulating annular ring, wherein the at least one undulating annular ring comprises waves or undulations that partially extend around the angled openings;

at least a first opening of each of the annular ring openings and the angled openings configured to be an inlet to receive a first fluid into the furcating unit cell;

at least a second opening of each of the annular ring openings and the angled openings configured to be an outlet through which the first fluid exits the furcating unit cell; and

interior passageways through an interior of the furcating unit cell that direct the first fluid into the furcating unit cell, divide flow of the first fluid into separate flows through the interior passageways, and out of the furcating unit cell, wherein:

the furcating unit cells are fluidly coupled together with the sidewall of the furcating unit cell separating exterior volumes outside of the furcating unit cells from the interior passageways of the furcating unit cells;

the furcating unit cells are coupled together in a repeating pattern and

the inner wall separates the first core portion from the second core portion, wherein the first fluid and a second fluid flow along both sides of the inner wall, and the inner wall prevents the first fluid from flowing through the inner wall.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2023
From: GERSTLER, WILLIAM DWIGHT; ERNO, DANIEL JASON; KENWORTHY, MICHAEL THOMAS; RAMBO, JEFFREY DOUGLAS; SABO, NICOLAS KRISTOPHER
To: GENERAL ELECTRIC COMPANY
Reel/Frame 065971/0079 →
Continuity (5)
Division 16988314 · Aug 7, 2020
Continuation In Part 15077191 · Mar 22, 2016
Continuation In Part PCTUS2015054115 · Oct 6, 2015
Provisional Application 62060719 · Oct 7, 2014
Related Publication 20240159471A1 · May 16, 2024
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Cited By (1)
US 12,435,932