IP Library Granted Patent US 12,234,530
Granted Patent B2
US 12,234,530 · App. 16/651,106 · Granted Feb 25, 2025

Process for acidic leaching of precious and chalcophile metals

Inventors: Elsayed Abdelrady Oraby (Beckenham, AU); Jacobus Johannes Eksteen (Bull Creek, AU)
Assignees: Mining and Process Solutions Pty Ltd; Covoro Mining Solutions, LLC
C22B3/1658C22B7/007C22B3/24C22B3/42C22B3/46
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Quick Facts
Patent No.
US 12,234,530
App. No.
16/651,106
Granted
Feb 25, 2025
Kind
B2
Abstract

A process for recovery of one or more elements, selected from precious metals and chalcophile metals as herein defined, from materials containing precious and/or chalcophile metal/s, said process including: (i) a leaching step comprising contacting the material with an acidic solution containing a lixiviant comprising an aqueous amino acid-thiourea compound formed from an amino acid (as herein defined) and thiourea (as herein defined), in order to form a leachate containing the precious metal and/or chalcophile metal; and (ii) a recovery step comprising recovering the precious metal and/or chalcophile metal from the leachate.

Claims (42)

1. A process for recovery of one or more elements, selected from precious metals and chalcophile metals as herein defined, from materials containing precious and/or chalcophile metal/s, said process including:

(i) a leaching step comprising contacting the material with an acidic solution having a pH between 0 and 5 and containing a lixiviant comprising an aqueous amino acid-thiourea compound formed from an amino acid (as herein defined) and thiourea (as herein defined), in order to form a leachate containing the precious metal and/or chalcophile metal; and

(ii) a recovery step comprising recovering the precious metal and/or chalcophile metal from the leachate.

2. The process of claim 1 , wherein the amino acid concentration in solution is between 0.01 to 250 grams per litre and the thiourea concentration in solution is between 0.01 to 250 grams per litre.

3. The process of claim 1 , wherein the amino acid-thiourea compound is formed in situ in solution.

4. The process of claim 1 , wherein the leaching step is performed in the presence of an oxidant, selected from air (gaseous and dissolved states), oxygen (gaseous and dissolved states), hydrogen peroxide, ferric ions, cupric ions, chromic ions, stannic ions, cobaltic ions, manganese dioxide, hypochloride, hypobromide, chlorite, chlorate, perchlorate, chlorine, bromine, bromate, perbromate, nitrate, permanganate, chromate and dichromate.

5. The process of claim 4 , wherein the oxidant is dissolved oxygen provided via aeration or oxygenation and is between 0.1 and 100 mg/L in solution.

6. The process of claim 4 , wherein the oxidant is selected from:

(a) hydrogen peroxide at a concentration from 0.01 wt. %, to 5 wt. %,

(b) ferric ions, and

(c) metal ions and the acidic solution comprises a stabilizing reagent to increase the stability of the metal ions.

7. The process of claim 6 , wherein the stabilizing reagent is selected from hydroxyl-carboxylic acids (gluconic acid, citric acid and tartaric acid), di-and polycarboxylic acids (oxalic acid), EDTA and any ferric chelating reagents.

8. The process of claim 6 , wherein the stabilizing reagent comprises excess amino acids.

9. The process of claim 4 , wherein the oxidant is between 2 and 30 mg/L in solution.

10. The process of claim 1 , wherein the acidic solution further comprises a pH modifier.

11. The process of claim 1 , wherein the material containing the precious metal and/or chalcophile metal comprises one or more of:

(a) an ore or an ore concentrate,

(b) a waste material comprising electronic or electrical scrap or mining waste,

(c) a mining or metallurgical process intermediate, or

(d) metal-contaminated soils.

12. The process of claim 1 , wherein the precious metal and/or chalcophile metal is in the form of one or more of sulfides, oxides, arsenides, sulfo-arsenides, native metals, tellurides, sulfates, carbonates, chlorides, silicates, hydroxylated-salts and hydroxide minerals.

13. The process of claim 1 , wherein the leaching step takes place “in situ” or “in place”.

14. The process of claim 1 , wherein the leaching step is selected from:

(i) dump leaching, which comprises leaching blasted but uncrushed particles, smaller than 200 mm,

(ii) heap leaching, which comprises leaching coarse crushed particles, smaller than 25 mm,

(iii) vat leaching, which comprises leaching fine crushed, particles, smaller than 4 mm,

(iv) agitated tank leaching, which comprises leaching milled material having particles smaller than about 0.1 mm/100 micrometres, or

(v) leaching takes place in a pressure leaching autoclave, and comprises leaching particles that are smaller than 100 micrometres.

15. The process of claim 1 , wherein the recovery step is conducted at a temperature where water remains in the liquid state at a given system pressure, wherein the recovery step is conducted at an ambient temperature or an elevated temperature that is above ambient temperature.

16. The process of claim 1 , wherein the recovery step is conducted from −10° C. to 200° C.

17. The process of claim 1 , wherein the recovery step is conducted at atmospheric pressure, an elevated pressure or a pressure below atmospheric pressure.

18. The process of claim 1 , wherein the recovery step is conducted at a pressure from 0.01 bar to 1000 bar.

19. The process of claim 1 , wherein the recovery step comprises recovering the metal in a solid state by zinc cementation, or by using one of:

ion-exchange (IX) resins, solvent extraction (SX), organic solvents, activated carbon, molecular recognition (MR) resins, or coated adsorbents (CA's).

20. The process of claim 1 , wherein the recovery step includes regeneration of the amino acid-thiourea lixiviant.

21. The process of claim 1 , wherein the amino acid-thiourea compound is glycine-thiourea.

22. The process of claim 21 , wherein the amino acid-thiourea compound is produced by dissolving glycine in thiourea solution at a minimum 1:1 molar ratio of Glycine:Thiourea.

23. The process of claim 1 , wherein the acidic solution has a pH range of between 1 and 3.

24. The process of claim 1 , wherein the recovery step is conducted from 0° C. to 100° C.

25. The process of claim 1 , wherein the recovery step is conducted from 20° C. to 65° C.

26. The process of claim 1 , wherein the recovery step is conducted at a pressure from 0.5 bar to 1.5 bar.

27. The process of claim 10 , wherein the pH modifier is sulfuric acid.

Assignments (5)
SECURITY INTEREST Recorded Apr 13, 2026
From: COVORO MINING SOLUTIONS, LLC
To: NORDIC TRUSTEE AS
Reel/Frame 074346/0585 →
SECURITY INTEREST Recorded Apr 13, 2026
From: MINING AND PROCESS SOLUTIONS PTY LTD
To: NORDIC TRUSTEE AS
Reel/Frame 074346/0923 →
ASSIGNMENT OF UNDIVIDED 50% INTEREST Recorded Oct 25, 2024
From: MINING AND PROCESS SOLUTIONS PTY LTD
To: COVORO MINING SOLUTIONS, LLC
Reel/Frame 069239/0201 →
CONFIRMATORY ASSIGNMENT Recorded Oct 11, 2022
From: CURTIN UNIVERSITY
To: MINING AND PROCESS SOLUTIONS PTY LTD
Reel/Frame 061639/0502 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2020
From: ORABY, ELSAYED ABDELRADY; EKSTEEN, JACOBUS JOHANNES
To: CURTIN UNIVERSITY
Reel/Frame 052260/0104 →
Priority Claims (1)
AU 2017903921 · Sep 27, 2017 · national
Continuity (1)
Related Publication 20200224290A1 · Jul 16, 2020
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