IP Library Granted Patent US 12,237,804
Granted Patent B2
US 12,237,804 · App. 17/698,319 · Granted Feb 25, 2025

Multiple actuator system for solar tracker

Inventors: David E. Kresse (Walnut Creek, CA); Samuel Heller (San Carlos, CA)
Assignee: NEXTRACKER LLC
H02S20/32F16H37/04F16H48/08F16H57/038H02S20/10F16H2037/049F16H2048/082
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Quick Facts
Patent No.
US 12,237,804
App. No.
17/698,319
Granted
Feb 25, 2025
Kind
B2
Abstract

A solar tracking system is provided and includes a solar array, a support structure configured to support the solar array, a base configured to rotatably support the support structure, and an articulation system configured to articulate the support structure relative to the base. The articulation system includes a gearbox that is coupled to the support structure and an actuator that is configured to extend and retract. The actuator includes a first end portion and a second, opposite end portion, wherein the first end portion is rotatably coupled to the base and the second end portion is coupled to the gearbox. Extension of the actuator causes the support structure to rotate about the base in a first direction and retraction of the actuator causes the support structure to rotate about the based in a second, opposite direction.

Claims (38)

1. A solar tracking system, comprising:

a support structure including a pair of parallel beams each extending along a longitudinal axis of the solar tracking system and a pair of transverse beams substantially perpendicular to and affixed to the pair of parallel beams, the support structure being configured to support a solar array;

a base disposed adjacent the pair of transverse beams and configured to rotatably support the support structure; and

an articulation system configured to articulate the support structure relative to the base, the articulation system comprising:

a gearbox coupled to a portion of each transverse beam of the pair of transverse beams between the pair of transverse beams;

an actuator having a first end portion and a second, opposite end portion, wherein the first end portion of the actuator is rotatably coupled to the base and the second end portion of the actuator is coupled to the gearbox; and

a drive shaft operably connected to the gearbox, the drive shaft intersecting the pair of transverse beams, wherein rotation of the drive shaft extends and retracts the actuator to cause the gearbox to rotate about the drive shaft and relative to the pair of transverse beams.

2. The solar tracking system according to claim 1 , wherein the articulation system includes a motor that is mechanically coupled to the gearbox via the driveshaft, wherein actuation of the motor causes the actuator to extend or retract.

3. The solar tracking system according to claim 1 , further including a plurality of bases, each base rotatably supporting a portion of the support structure.

4. The solar tracking system according to claim 3 , further including a plurality of articulation systems corresponding to a respective base of the plurality of bases.

5. The solar tracking system according to claim 4 , further including a plurality of driveshafts interconnecting the plurality of articulation systems such that rotation of the plurality of driveshafts causes a respective actuator associated with each articulation system of the plurality of articulation systems to extend or retract in unison.

6. The solar tracking system according to claim 5 , further including a motor that is mechanically coupled to the plurality of driveshafts, wherein actuation of the motor causes each driveshaft of the plurality of driveshafts to rotate, which in turn, causes each actuator of the plurality of articulation systems to extend or retract in unison.

7. The solar tracking system according to claim 4 , wherein each articulation system of the plurality of articulation systems includes a motor that is mechanically coupled to each respective gearbox of the plurality of articulation systems, wherein each motor is configured to actuate a respective actuator of the plurality of articulation systems in unison.

8. A solar tracking system, comprising:

a support structure including a pair of transverse beams substantially perpendicular to a longitudinal axis of the solar tracking system;

a base disposed adjacent the pair of transverse beams and configured to rotatably support the support structure; and

an articulation system configured to articulate the support structure relative to the base, the articulation system comprising:

a gearbox coupled to a portion of each transverse beam of the pair of transverse beams between the pair of transverse beams;

an actuator having a first end portion and a second, opposite end portion, wherein the first end portion of the actuator is rotatably coupled to the base and the second end portion of the actuator is coupled to the gearbox; and

a drive shaft operably connected to the gearbox, the drive shaft intersecting the pair of transverse beams, wherein rotation of the drive shaft extends and retracts the actuator to cause the gearbox to rotate about the drive shaft and relative to the pair of transverse beams.

9. The solar tracking system according to claim 8 , wherein the articulation system includes a motor that is mechanically coupled to the gearbox via the driveshaft, wherein actuation of the motor causes the actuator to extend or retract.

10. The solar tracking system according to claim 8 , further including a plurality of bases, each base rotatably supporting a portion of the support structure.

11. The solar tracking system according to claim 10 , further including a plurality of articulation systems corresponding to a respective base of the plurality of bases.

12. The solar tracking system according to claim 11 , further including a plurality of driveshafts interconnecting the plurality of articulation systems such that rotation of the plurality of driveshafts causes a respective actuator associated with each articulation system of the plurality of articulation systems to extend or retract in unison.

13. The solar tracking system according to claim 12 , further including a motor that is mechanically coupled to the plurality of driveshafts, wherein actuation of the motor causes each driveshaft of the plurality of driveshafts to rotate, which in turn, causes each actuator of the plurality of articulation systems to extend or retract in unison.

14. A solar tracking system, comprising:

a support structure including a first beam extending along a longitudinal axis of the solar tracking system and a pair of transverse beams disposed substantially perpendicular to and affixed to the first beam;

a base disposed adjacent the pair of transverse beams and configured to rotatably support the support structure; and

an articulation system configured to articulate the support structure relative to the base, the articulation system comprising:

a gearbox coupled to a portion of each of the pair of transverse beams between the pair of transverse beams;

an actuator interposed between the gearbox and the base, wherein extension and retraction of the actuator effectuates rotation of the support structure about the base; and

a drive shaft mounted in the support structure, the drive shaft intersecting the pair of transverse beams, and operably coupled to the gearbox such that rotation of the drive shaft effectuates extension and retraction of the actuator to cause the gearbox to rotate about the drive shaft and relative to the pair of transverse beams.

15. The solar tracking system according to claim 14 , wherein the articulation system includes a motor that is mechanically coupled to the gearbox via the driveshaft, wherein actuation of the motor causes the actuator to extend or retract.

16. The solar tracking system according to claim 14 , further including a plurality of bases, each base rotatably supporting a portion of the support structure.

17. The solar tracking system according to claim 16 , further including a plurality of articulation systems corresponding to a respective base of the plurality of bases.

18. The solar tracking system according to claim 17 , further including a plurality of driveshafts interconnecting the plurality of articulation systems such that rotation of the plurality of driveshafts causes a respective actuator associated with each articulation system of the plurality of articulation systems to extend or retract in unison.

19. The solar tracking system according to claim 18 , further including a motor that is mechanically coupled to the plurality of driveshafts, wherein actuation of the motor causes each driveshaft of the plurality of driveshafts to rotate, which in turn, causes each actuator of the plurality of articulation systems to extend or retract in unison.

20. The solar tracking system according to claim 17 , wherein each articulation system of the plurality of articulation systems includes a motor that is mechanically coupled to each respective gearbox of the plurality of articulation systems, wherein each motor is configured to actuate a respective actuator of the plurality of articulation systems in unison.

Assignments (3)
CHANGE OF NAME Recorded Jan 12, 2026
From: NEXTRACKER LLC
To: NEXTPOWER LLC
Reel/Frame 074330/0426 →
CHANGE OF NAME Recorded Apr 12, 2022
From: NEXTRACKER INC.
To: NEXTRACKER LLC
Reel/Frame 059682/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2022
From: KRESSE, DAVID E.; HELLER, SAMUEL
To: NEXTRACKER INC.
Reel/Frame 059308/0616 →
Continuity (2)
Continuation 15933717 · Mar 23, 2018
Related Publication 20220209711A1 · Jun 30, 2022
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