IP Library Granted Patent US 12,246,306
Granted Patent B2
US 12,246,306 · App. 17/776,180 · Granted Mar 11, 2025

Catalyst for reducing nitrogen oxides

Inventors: Badr Bassou (Frankfurt, DE); Anke Woerz (Frankfurt, DE)
Assignee: UMICORE AG & CO. KG
B01J21/04B01J23/58B01J23/63B01J29/068F01N3/2066B01J37/0246
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Quick Facts
Patent No.
US 12,246,306
App. No.
17/776,180
Granted
Mar 11, 2025
Kind
B2
Abstract

The present invention relates to a catalyst comprising a carrier substrate of length L and at least two washcoat layers A and B wherein washcoat layer A comprises alumina; ceria; an alkaline earth compound and/or an alkali compound; platinum, palladium or platinum and palladium; washcoat layer B comprises a zeolite and palladium, wherein the palladium is present as palladium cation in the zeolite structure or is wholly or partially present as palladium metal and/or as palladium oxide in the zeolite structure and/or on the surface of the zeolite structure; and wherein washcoat layer A is arranged below washcoat layer B.

Claims (19)

1. A catalyst comprising a carrier substrate of length L, which is a flow-through substrate, and at least two washcoat layers A and B wherein

washcoat layer A comprises

alumina in an amount of 50 to 80 g/L, based on the volume of the carrier substrate;)

ceria in an amount of 100 to 130 g/L, based on the volume of the carrier substrate;

a composite material of ceria and alumina which comprises alumina in an amount of 5 to 95 wt %, based on the weight of the composite material in an amount of 10 to 80 g/L, based on the volume of the carrier substrate;

magnesium oxide and/or barium oxide in an amount of 15 to 20 g/L, based on the volume of the carrier substrate; and

platinum and palladium in a weight ratio of 1:1 to 12:1;

washcoat layer B comprises a zeolite of the structural type ABW, AEI, AFX, BEA, CHA, ERI, ESV, FAU, FER, KFI, LEV, LTA, MFI, MWW, SOD or STT and palladium, wherein the palladium is present as (i) a palladium cation in the zeolite structure and/or (ii) is present as either or both of a palladium metal or a palladium oxide located in, on, or both in and on the zeolite structure; and

wherein washcoat layer A is arranged directly on the carrier substrate and washcoat layer B is arranged directly on washcoat layer A.

2. The catalyst according to claim 1 , characterized in that washcoat layer A further comprises rhodium.

3. The catalyst according to claim 1 , characterized in that it comprises a third washcoat layer A 1 which comprises rhodium.

4. The catalyst according to claim 1 , characterized in that washcoat layer B further comprises platinum.

5. An exhaust gas system comprising

a) a catalyst according to claim 1 , and

b) an SCR catalyst.

6. A method for cleaning exhaust gases from motor vehicles that are operated with lean-burn engines, characterized in that the exhaust gas is channeled through an exhaust gas system according to claim 5 .

7. The catalyst according to claim 1 , wherein the palladium in washcoat layer B is present as a palladium cation in the zeolite structure.

8. The catalyst according to claim 1 , wherein the palladium in washcoat layer B is present as a palladium metal located in, on, or both in and on the zeolite structure.

9. The catalyst according to claim 1 wherein the palladium in washcoat layer B is present as a palladium oxide located in, on, or both in and on the zeolite structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2022
From: BASSOU, BADR; WOERZ, ANKE
To: UMICORE AG & CO. KG
Reel/Frame 059939/0323 →
Priority Claims (1)
EP 19210276 · Nov 20, 2019 · regional
Continuity (1)
Related Publication 20220401920A1 · Dec 22, 2022
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