IP Library Granted Patent US 12,247,482
Granted Patent B2
US 12,247,482 · App. 18/185,835 · Granted Mar 11, 2025

Wellbore downlink communication

Inventor: Cristian Lenin Sosareyes (Stafford, TX)
Assignee: Halliburton Energy Services, Inc.
E21B47/125E21B47/18
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,247,482
App. No.
18/185,835
Granted
Mar 11, 2025
Kind
B2
Abstract

A computer-implemented method includes receiving sensor signals from at least one sensor at a bottom hole assembly within a wellbore. The method further includes identifying at least two downlink signal triggers from the sensor signals and detecting a downlink signal between the at least two downlink signal triggers. Further, the method includes decoding the downlink signal detected between the at least two downlink signal triggers and controlling a downhole tool using the decoded downlink signal.

Claims (39)

1. A system comprising:

at least one sensor positionable at a bottom hole assembly within a wellbore to detect flow of drilling fluid, a rotation of the bottom hole assembly, or a combination thereof;

a rotary steerable system positionable within the wellbore to steer a drill bit;

a processing device positionable to communicatively couple to the at least one sensor and the rotary steerable system; and

a memory device comprising instructions that are executable by the processing device for causing the processing device to:

receive sensor signals from the at least one sensor at the bottom hole assembly within the wellbore;

identify at least two downlink signal triggers from the sensor signals, the at least two downlink signal triggers comprising an edge detection of a change in a magnitude of the flow of drilling fluid, wherein a first downlink signal trigger of the at least two downlink signal triggers comprises a first drilling parameter threshold, wherein a second downlink signal trigger of the at least two downlink signal triggers comprises a second drilling parameter threshold that is the same as the first drilling parameter threshold, wherein the sensor signal comprises a downlink signal that comprises a plurality of concatenated commands, wherein each concatenated command of the plurality of concatenated commands has a length that is based at least in part on a command delay, a code length, and a command value;

decode the downlink signal detected between each of the at least two downlink signal triggers; and

control the rotary steerable system to steer the drill bit using the decoded downlink signal.

2. The system of claim 1 , wherein at least one of the at least two downlink signal triggers further comprises a rate of change of the rotation of the bottom hole assembly.

3. The system of claim 1 , wherein at least one of the at least two downlink signal triggers comprises the rotation of the bottom hole assembly, or a combination of the edge detection and the rotation of the bottom hole assembly.

4. The system of claim 1 , wherein a first trigger of the at least two downlink signal triggers comprises a flow rate of the drilling fluid exceeding a pumps-on threshold, and wherein a second trigger of the at least two downlink signal triggers comprises a rotation rate of the bottom hole assembly exceeding a rotation-on threshold.

5. The system of claim 4 , wherein the rotation-on threshold is achieved using a combination of a first rotation generated from rotating a drill string at a surface of the wellbore and a second rotation generated from a mud motor positionable at the bottom hole assembly.

6. The system of claim 1 , wherein decode the downlink signal detected between each of the at least two downlink signal triggers comprises decoding the downlink signal based on pulse position modulation (PPM) encoding of the downlink signal through varying flow rate, rotary speed, or a combination thereof.

7. The system of claim 1 , further comprising:

a mud motor positionable to receive a flow of the drilling fluid at a downhole location and to convert the flow of the drilling fluid into a rotation of the bottom hole assembly.

8. The system of claim 1 , wherein the decoded downlink signal comprises instructions to set a cruise control of the rotary steerable system, update a toolface setting of the rotary steerable system, update a duty cycle setting of the rotary steerable system, or a combination thereof.

9. A computer-implemented method comprising:

receiving sensor signals from at least one sensor at a bottom hole assembly within a wellbore;

identifying at least two downlink signal triggers from the sensor signals, the at least two downlink signal triggers comprising an edge detection of a change in a magnitude of flow of drilling fluid, wherein a first downlink signal trigger of the at least two downlink signal triggers comprises a first drilling parameter threshold, wherein a second downlink signal trigger of the at least two downlink signal triggers comprises a second drilling parameter threshold that is the same as the first drilling parameter threshold, wherein the sensor signal comprises a downlink signal that comprises a plurality of concatenated commands, wherein each partial concatenated command of the plurality of concatenated commands has a length that is based at least in part on a command delay, a code length, and a command value;

detecting the downlink signal between the at least two downlink signal triggers;

decoding the downlink signal detected between the at least two downlink signal triggers; and

controlling a downhole tool using the decoded downlink signal.

10. The method of claim 9 , wherein controlling the downhole tool comprises steering a drill bit of a rotary steerable system.

11. The method of claim 9 , wherein at least one of the at least two downlink signal triggers comprises a rate of change to a flow of drilling fluid, a rate of change of a rotation of the bottom hole assembly, or a combination thereof.

12. The method of claim 9 , wherein at least one of the at least two downlink signal triggers comprises rotation of the bottom hole assembly, or a combination of the edge detection and the rotation of the bottom hole assembly.

13. The method of claim 9 , wherein a first trigger of the at least two downlink signal triggers comprises a flow rate of drilling fluid exceeding a pumps-on threshold.

14. The method of claim 13 , wherein a second trigger of the at least two downlink signal triggers comprises a rotation rate of the bottom hole assembly exceeding a rotation-on threshold.

15. The method of claim 14 , wherein the rotation-on threshold is achieved using a combination of a first rotation generated from rotating a drill string at a surface of the wellbore and a second rotation generated from a mud motor positionable at the bottom hole assembly.

16. A non-transitory computer-readable medium comprising program code that is executable by a processing device for causing the processing device to:

receive sensor signals from at least one sensor at a bottom hole assembly within a wellbore;

identify at least two downlink signal triggers from the sensor signals, the at least two downlink signal triggers comprising an edge detection of a change in a magnitude of flow of drilling fluid, wherein a first downlink signal trigger of the at least two downlink signal triggers comprises a first drilling parameter threshold, wherein a second downlink signal trigger of the at least two downlink signal triggers comprises a second drilling parameter threshold that is the same as the first drilling parameter threshold, wherein the sensor signal comprises a downlink signal that comprises a plurality of concatenated commands, wherein each concatenated command of the plurality of concatenated commands has a length that is based at least in part on a command delay, a code length, and a command value;

detect the downlink signal between the at least two downlink signal triggers;

decode the downlink signal detected between the at least two downlink signal triggers; and

control a downhole tool using the decoded downlink signal.

17. The non-transitory computer-readable medium of claim 16 , wherein controlling the downhole tool comprises steering a drill bit of a rotary steerable system.

18. The non-transitory computer-readable medium of claim 16 , wherein at least one of the at least two downlink signal triggers comprises a rate of change to a flow of drilling fluid, a rate of change of a rotation of the bottom hole assembly, or a combination thereof.

19. The non-transitory computer-readable medium of claim 16 , wherein at least one of the at least two downlink signal triggers comprises rotation of the bottom hole assembly, or a combination of the edge detection and the rotation of the bottom hole assembly.

20. The non-transitory computer-readable medium of claim 16 , wherein a first trigger of the at least two downlink signal triggers comprises a flow rate of drilling fluid exceeding a pumps-on threshold, and a second trigger of the at least two downlink signal triggers comprises a rotation rate of the bottom hole assembly exceeding a rotation-on threshold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2023
From: SOSAREYES, CRISTIAN LENIN
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 063021/0309 →
Continuity (1)
Related Publication 20240309755A1 · Sep 19, 2024
References Cited (158)
US 2700131A · Otis et al. · 1955 [cited by applicant]
US 3427580A · Brock · 1969 [cited by applicant]
US 3464058A · Gollwitzer · 1969 [cited by applicant]
US 3789355A · Patton · 1974 [cited by applicant]
US 3820063A · Sexton et al. · 1974 [cited by applicant]
US 3822589A · Le et al. · 1974 [cited by applicant]
US 4167000A · Bernard et al. · 1979 [cited by applicant]
US 4351037A · Scherbatskoy · 1982 [cited by applicant]
US 4390975A · Shawhan · 1983 [cited by applicant]
US 4675852A · Russell et al. · 1987 [cited by applicant]
US 4694439A · Moll · 1987 [cited by applicant]
US 4698794A · Kruger et al. · 1987 [cited by applicant]
US 4763258A · Engelder · 1988 [cited by applicant]
US 4774694A · Moll · 1988 [cited by applicant]
US 4787093A · Rorden · 1988 [cited by applicant]
US 5034929A · Cobern et al. · 1991 [cited by applicant]
US 5146433A · Kosmala et al. · 1992 [cited by applicant]
US 5586083A · Chin et al. · 1996 [cited by applicant]
US 5663929A · Pavone et al. · 1997 [cited by applicant]
US 5679894A · Kruger et al. · 1997 [cited by applicant]
US 5833003A · Longbottom et al. · 1998 [cited by applicant]
US 5842149A · Harrell et al. · 1998 [cited by applicant]
US 5963138A · Gruenhagen · 1999 [cited by applicant]
US 6089332A · Barr et al. · 2000 [cited by applicant]
US 6097310A · Harrell et al. · 2000 [cited by applicant]
US 6105690A · Biglin, Jr. et al. · 2000 [cited by applicant]
US 6116354A · Buytaert · 2000 [cited by applicant]
US 6233524B1 · Harrell et al. · 2001 [cited by applicant]
US 6244361B1 · Comeau et al. · 2001 [cited by applicant]
US 6267185B1 · Mougel et al. · 2001 [cited by applicant]
US 6400646B1 · Shah et al. · 2002 [cited by applicant]
US 6608565B1 · Van et al. · 2003 [cited by applicant]
US 6675101B1 · Shray et al. · 2004 [cited by applicant]
US RE38567E · Gruenhagen · 2004 [cited by applicant]
US 6920085B2 · Finke et al. · 2005 [cited by applicant]
US 6963290B2 · Marsh et al. · 2005 [cited by applicant]
US 7082821B2 · Chen et al. · 2006 [cited by applicant]
US 7222681B2 · Jones et al. · 2007 [cited by applicant]
US 7245229B2 · Baron et al. · 2007 [cited by applicant]
US 7320370B2 · Virally et al. · 2008 [cited by applicant]
US 7480207B2 · Marsh et al. · 2009 [cited by applicant]
US 7518950B2 · Treviranus et al. · 2009 [cited by applicant]
US 7540337B2 · Mcloughlin et al. · 2009 [cited by applicant]
US 7646310B2 · Close · 2010 [cited by applicant]
US 7881155B2 · Close · 2011 [cited by applicant]
US 7911879B2 · Jogi et al. · 2011 [cited by applicant]
US 7928861B2 · Camwell et al. · 2011 [cited by applicant]
US 7983113B2 · Krueger et al. · 2011 [cited by applicant]
US 8319657B2 · Godager · 2012 [cited by applicant]
US 8350715B2 · Shearer · 2013 [cited by applicant]
US 8467268B2 · Close · 2013 [cited by applicant]
US 8730764B2 · Tang et al. · 2014 [cited by applicant]
US 8823543B2 · Camwell et al. · 2014 [cited by applicant]
US 8824241B2 · Close et al. · 2014 [cited by applicant]
US 8878688B2 · Miszewski · 2014 [cited by applicant]
US 8880349B2 · Pillai et al. · 2014 [cited by applicant]
US 8942330B2 · Moghaddamnia et al. · 2015 [cited by applicant]
US 9105836B2 · Matam et al. · 2015 [cited by applicant]
US 9488045B2 · Clausen et al. · 2016 [cited by applicant]
US 9523273B2 · Mandal · 2016 [cited by applicant]
US 9556727B2 · Saulnier et al. · 2017 [cited by applicant]
US 9598955B2 · Gajji et al. · 2017 [cited by applicant]
US 9625603B2 · Stolpman et al. · 2017 [cited by applicant]
US 9749717B2 · White et al. · 2017 [cited by applicant]
US 9759062B2 · Deffenbaugh et al. · 2017 [cited by applicant]
US 9778389B2 · Stolpman · 2017 [cited by applicant]
US 9784097B2 · Dugas · 2017 [cited by applicant]
US 9797242B2 · Tang et al. · 2017 [cited by applicant]
US 9850754B1 · Jiang et al. · 2017 [cited by applicant]
US 9963936B2 · Kruspe et al. · 2018 [cited by applicant]
US 9963965B2 · Saed · 2018 [cited by applicant]
US 9976406B2 · Lautzenhiser et al. · 2018 [cited by applicant]
US 10030511B2 · Ahmad et al. · 2018 [cited by applicant]
US 10030512B2 · Ahmad et al. · 2018 [cited by applicant]
US 10070204B2 · White et al. · 2018 [cited by applicant]
US 10070205B2 · White et al. · 2018 [cited by applicant]
US 10077653B2 · Hernandez et al. · 2018 [cited by applicant]
US 10082022B2 · Brown-kerr et al. · 2018 [cited by applicant]
US 10125558B2 · Sun et al. · 2018 [cited by applicant]
US 10167717B2 · Disko et al. · 2019 [cited by applicant]
US 10174611B2 · Stolpman · 2019 [cited by applicant]
US 10246994B2 · Jaffrey · 2019 [cited by applicant]
US 10287852B2 · Purkis et al. · 2019 [cited by applicant]
US 10294780B2 · Barak · 2019 [cited by applicant]
US 10329897B2 · Kona et al. · 2019 [cited by applicant]
US 10329902B2 · Ahmad et al. · 2019 [cited by applicant]
US 10349151B2 · White et al. · 2019 [cited by applicant]
US 10352157B2 · Hernandez et al. · 2019 [cited by applicant]
US 10378342B2 · Barak · 2019 [cited by applicant]
US 10378343B2 · Ahmad et al. · 2019 [cited by applicant]
US 10404383B2 · Ringgenberg · 2019 [cited by applicant]
US 10419018B2 · Sun et al. · 2019 [cited by applicant]
US 10472957B2 · Ahmad et al. · 2019 [cited by applicant]
US 10480308B2 · Morrow et al. · 2019 [cited by applicant]
US 10487648B2 · Ahmad et al. · 2019 [cited by applicant]
US 10570683B2 · Boone · 2020 [cited by applicant]
US 10590760B2 · Popp et al. · 2020 [cited by applicant]
US 10597960B2 · Solem · 2020 [cited by applicant]
US 10619479B2 · Zhang et al. · 2020 [cited by applicant]
US 10738598B2 · Han et al. · 2020 [cited by applicant]
US 10753177B2 · Purkis et al. · 2020 [cited by applicant]
US 10760408B2 · Adetola et al. · 2020 [cited by applicant]
US 11255187B1 · Chen et al. · 2022 [cited by applicant]
US 11268378B2 · Zhang et al. · 2022 [cited by applicant]
US 11280183B2 · Walton et al. · 2022 [cited by applicant]
US 11371343B2 · Greci et al. · 2022 [cited by applicant]
US 20020185273A1 · Aronstam et al. · 2002 [cited by applicant]
US 20030016164A1 · Finke · 2003 [cited by examiner]
US 20040200639A1 · Jungerink · 2004 [cited by applicant]
US 20040217879A1 · Guggari et al. · 2004 [cited by applicant]
US 20050001737A1 · Baron · 2005 [cited by examiner]
US 20050060096A1 · Hutchinson · 2005 [cited by applicant]
US 20050209782A1 · Moriarty · 2005 [cited by applicant]
US 20060215491A1 · Hall · 2006 [cited by applicant]
US 20080204270A1 · Aiello et al. · 2008 [cited by applicant]
US 20090044937A1 · Purkis · 2009 [cited by applicant]
US 20110286308A1 · Sugiura · 2011 [cited by applicant]
US 20170254195A1 · Knight · 2017 [cited by applicant]
US 20170342823A1 · Shah et al. · 2017 [cited by applicant]
US 20200347700A1 · Yu · 2020 [cited by applicant]
US 20200386096A1 · Sugiura · 2020 [cited by examiner]
US 20210062644A1 · Macpherson · 2021 [cited by applicant]
US 20210156246A1 · Macpherson et al. · 2021 [cited by applicant]
US 20210180448A1 · Annenkov et al. · 2021 [cited by applicant]
US 20210222550A1 · Fripp et al. · 2021 [cited by applicant]
US 20210356617A1 · Wilson et al. · 2021 [cited by applicant]
US 20220018239A1 · Dunbar et al. · 2022 [cited by applicant]
US 20220106874A1 · Lie et al. · 2022 [cited by applicant]
US 20220195862A1 · Chen · 2022 [cited by applicant]
US 20220205358A1 · Werkheiser et al. · 2022 [cited by applicant]
US 20220235650A1 · Zhang et al. · 2022 [cited by applicant]
CA 3114612A1 · 2020 [cited by examiner]
CN 102644458B · 2014 [cited by examiner]
CN 106609668A · 2017 [cited by examiner]
CN 109751043A · 2019 [cited by examiner]
CN 110761776A · 2020 [cited by applicant]
CN 110792429A · 2020 [cited by applicant]
CN 111075437A · 2020 [cited by applicant]
CN 110513103B · 2020 [cited by applicant]
CN 110185422B · 2022 [cited by applicant]
EP 0819822A2 · 1998 [cited by applicant]
FR 1538144A · 1968 [cited by applicant]
GB 1385740A · 1975 [cited by applicant]
GB 2156878A · 1985 [cited by applicant]
WO 9816712A1 · 1998 [cited by applicant]
WO 0111191A1 · 2001 [cited by applicant]
WO WO2014186415A2 · 2014 [cited by examiner]
WO 2021112843A1 · 2021 [cited by applicant]
CN-106609668-A English Language Translation (Year: 2017). [cited by examiner]
CN-102644458-B English Language Translation (Year: 2014). [cited by examiner]
CN-109751043-A English Language Translation (Year: 1999). [cited by examiner]
Gaddy, Dean E., “Rotary-steerable system drills 300,000 ft of hole”, Oil & Gas Journal, 97, 20, May 17, 1999, p. 57. [cited by applicant]
Bonner et al., “Measurements at the Bit: A New Generation of MWD Tools”, Oilfield Review, Apr./Jul. 1993, pp. 44-54. [cited by applicant]
Donati et al., “Innovative Rotary Closed Loop System—Engineering Concept Proven by Extensive Field Application in the Adriatic Sea”, SPE-39328-MS presented at the IADC/SPE Drilling Conference, Dallas, Texas, Mar. 1998. [cited by applicant]
Garig et al., “Improving Drilling and Completion Performance in the Norwegian North Sea”, SPE-79819-MS presented at the SPE/IADC Drilling Conference, Amsterdam, Netherlands, Feb. 2003. [cited by applicant]
Kinn et al., “Use of a Rotary Steerable Tool at the Valhall Field, Norway”, SPE-59217-MS presented at the IADC/SPE Drilling Conference, New Orleans, Louisiana, Feb. 2000. [cited by applicant]
Poli et al., “Advanced Tools for Advanced Wells: Rotary Closed-Loop Drilling System-Results of Prototype Field Testing”, SPE Drill & Compl 13 (02), SPE-36884-PA, Jun. 1, 1998, pp. 67-72. [cited by applicant]
International Search Report and Written Opinion, PCT/US2023/015516, Dec. 7, 2023, 9 pages. [cited by applicant]