IP Library › Granted Patent US 12,258,852
Granted Patent B1
US 12,258,852 · App. 18/472,002 · Granted Mar 25, 2025

Multipurpose downhole apparatus

Inventors: Norah A. Aljeaban (Al Khobar, SA); Faisal Alrasheed (Dammam, SA); Tao Chen (Dhahran, SA)
Assignee: SAUDI ARABIAN OIL COMPANY
E21B47/006E21B37/02E21B47/0025
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,258,852
App. No.
18/472,002
Granted
Mar 25, 2025
Kind
B1
Abstract

A system for surveying internal pipeline scaling includes a control system, a gauge cutter, a scale recorder, and a wireline. The control system communicates with the scale recorder to obtain scale recorder data and acoustic images. The gauge cutter dislodges scaling debris from an interior wall of the pipeline and includes a fluid permeable screen which collects the dislodged scaling debris. The scale recorder obtains scale recorder data and acoustic images, and includes an ultrasound wave transmitter, an ultrasound wave receiver, a processor, a memory, and a communication interface. The wireline lowers the gauge cutter in the pipeline and is coupled to the control system and the communication interface.

Claims (43)

1. A system for surveying internal pipeline scaling comprising:

a control system disposed on a well surface;

a gauge cutter configured to dislodge scaling debris from an interior wall of a pipeline, the gauge cutter comprising:

a fluid permeable screen configured to collect the scaling debris dislodged by the gauge cutter;

a scale recorder coupled to the gauge cutter, the scale recorder comprising:

an ultrasound wave transmitter configured to emit incident ultrasound waves,

an ultrasound wave receiver configured to detect reflected ultrasound waves received from the interior wall of the pipeline and scaling of the pipeline,

wherein the ultrasound wave receiver is configured to generate scale recorder data based upon the reflected ultrasound waves,

a processor configured to analyze the scale recorder data to produce an acoustic image,

a memory configured to store the acoustic image and the scale recorder data, and

a communication interface; and

a wireline configured to lower the gauge cutter in the pipeline;

wherein the wireline is coupled to the control system and the communication interface; and

wherein the control system is configured to send instructions to the scale recorder to obtain the scale recorder data and the acoustic image, and the scale recorder is configured to transmit the scale recorder data and the acoustic image to the control system via the communication interface.

2. The system of claim 1 , further comprising: an exterior housing configured to prevent the scaling debris from impacting the scale recorder.

3. The system of claim 2 , wherein the exterior housing comprises rectangular slots to allow removed scaling to enter the gauge cutter.

4. The system of claim 2 , wherein the exterior housing and the scale recorder are connected to a lower most surface of the gauge cutter.

5. The system of claim 3 , wherein the scale recorder is disposed below the rectangular slots of the exterior housing.

6. The system of claim 2 , further comprising: a plurality of ultrasound wave receivers disposed in the exterior housing, each of the ultrasound wave receivers being configured to receive a different reflected ultrasound wave.

7. The system of claim 1 , wherein the gauge cutter further comprises a beveled edge configured to scrape the scaling debris from the pipeline.

8. The system of claim 1 , wherein the ultrasound wave transmitter emits ultrasound waves within a frequency of 2 Megahertz (MHz) to 18 MHz.

9. The system of claim 1 , wherein the memory comprises a non-transient storage medium configured to store the acoustic image and the scale recorder data.

10. The system of claim 1 , wherein the scale recorder data comprising a location, a distribution, a texture, and a thickness of the scaling disposed on the interior wall of the pipeline.

11. The system of claim 2 , wherein the scale recorder is oriented coaxially with a vertical axis that extends through the gauge cutter.

12. The system of claim 11 , wherein the gauge cutter comprises a first outer diameter in a direction orthogonal to the vertical axis that is larger than a second outer diameter of the exterior housing.

13. A method to survey scaling on an interior wall of a pipeline, the method comprising:

lowering, via a wireline, a gauge cutter into the pipeline;

sending instructions, via a control system, to a scale recorder to obtain scale recorder data;

receiving the instructions via a communication interface;

emitting, via an ultrasound wave transmitter, incident ultrasound waves;

detecting, via an ultrasound wave receiver, reflected ultrasound waves, received from the interior wall of the pipeline and the scaling of the pipeline;

analyzing, via a processor, the reflected ultrasound waves detected by the ultrasound wave receiver and producing an acoustic image of the scaling on the interior wall of the pipeline and the scale recorder data;

storing, via a memory, the acoustic image and the scale recorder data;

transmitting, via the wireline coupled to the communication interface, the acoustic image and the scale recorder data to the control system;

dislodging, via the gauge cutter, scaling debris from the interior wall of the pipeline; and

collecting, via the gauge cutter, the dislodged scaling debris.

14. The method of claim 13 , further comprising: receiving a different reflected ultrasound wave with one ultrasound receiver of a plurality of ultrasound receivers.

15. The method of claim 13 , further comprising: preventing the scaling debris from impacting the scale recorder with an exterior housing.

16. The method of claim 15 , further comprising: passing scaling debris through rectangular slots in the exterior housing such that the scaling debris is disposed in the gauge cutter.

17. The method of claim 13 , wherein collecting the scaling debris further comprises: scraping the scaling debris from the pipeline with a bevelled edge of the gauge cutter.

18. The method of claim 13 , wherein the scale recorder data comprises properties of the scaling from the interior wall of the pipeline, the properties comprising a location, a distribution, a texture, and a thickness of the scaling.

19. The method of claim 13 , further comprising: emitting the incident ultrasound waves within a frequency of 2 Megahertz (MHz) to 18 MHz with the ultrasound wave transmitter.

20. The method of claim 13 , further comprising: storing the acoustic image and the scale recorder data on a non-transient storage medium comprised in the memory.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2024
From: ALJEABAN, NORAH A.; ALRASHEED, FAISAL; CHEN, TAO
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 066717/0946 →
References Cited (19)
US 6886406B1 · Couet et al. · 2005 [cited by applicant]
US 9869172B2 · Donderici et al. · 2018 [cited by applicant]
US 10987707B2 · Saltykov et al. · 2021 [cited by applicant]
US 11208883B2 · Jagannathan et al. · 2021 [cited by applicant]
US 20050016302A1 · Simpson · 2005 [cited by examiner]
US 20160168939A1 · Harris et al. · 2016 [cited by applicant]
US 20160199888A1 · Jaaskelainen · 2016 [cited by applicant]
US 20210333238A1 · Saeed · 2021 [cited by examiner]
US 20220034739A1 · Zhang et al. · 2022 [cited by applicant]
US 20220213761A1 · Bulekbay · 2022 [cited by examiner]
US 20220283331A1 · Volker et al. · 2022 [cited by applicant]
CN 212563170U · 2021 [cited by applicant]
WO 2017180131A1 · 2017 [cited by applicant]
WO 2019099990A1 · 2019 [cited by applicant]
Rostron, Paul, “Critical Review of Pipeline Scale Measurement Technologies”; Indian Journal of Science and Technology; vol. 11, Issue 17; pp. 1-18; May 2018 (18 pages). [cited by applicant]
Hoffmann, J. et al., “Acoustic Imaging Techniques for Characterization of Corrosion, Corrosion Protective Coatings, and Surface Cracks”; Nondestructive Materials Characterization, Chapter 11; Springer Series in Material… [cited by applicant]
Abdallah, Dalia et al., “Casing Corrosion Measurement to Extend Asset Life”; Oilfield Review; vol. 25, No. 3; pp. 18-31; Autumn 2013 (14 pages). [cited by applicant]
Frisch, G. et al., “Advanced Ultrasonic Scanning Tool and Evaluation Methods Improve and Standardize Casing Inspection”; Proceedings of the SPE Annual Technical Conference and Exhibition; Paper No. SPE-71399-MS; pp. 1-1… [cited by applicant]
Hayman, A.J. et al., “Improved Borehole Imaging by Ultrasonics”; SPE Production & Facilities; vol. 13, Issue 01; pp. 5-14; Feb. 1998 (9 pages). [cited by applicant]
Cited By (1)
US 12,416,211