IP Library Granted Patent US 12,263,545
Granted Patent B2
US 12,263,545 · App. 15/670,168 · Granted Apr 1, 2025

Welding-type power supplies with adjustable AC current commutation thresholds

Inventors: Mark S. Kadlec (Shiocton, WI); Andrew Joseph Henry (Appleton, WI)
Assignee: Illinois Tool Works Inc.
B23K9/1043B23K9/067B23K9/0731B23K9/092B23K9/0953B23K9/0956B23K9/1006
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Quick Facts
Patent No.
US 12,263,545
App. No.
15/670,168
Granted
Apr 1, 2025
Kind
B2
Abstract

Welding-type power supplies with adjustable AC current commutation thresholds are disclosed. An example welding-type power supply includes an interface device to receive a commutation selection input, a power converter to convert input power to welding-type power, a commutator circuit to output alternating current (AC) welding-type power and to control a polarity of the AC welding-type power, and a control circuit. The control circuit determines a threshold output current based on the commutation selection input, determines an output current and a polarity of the AC welding-type power and, when the output current is less than the threshold output current, controls the commutator circuit to change the polarity of the AC welding-type power.

Claims (12)

1. A welding-type power supply, comprising:

an interface device configured to receive a commutation current threshold selection input;

a power converter configured to convert input power to welding-type power;

a commutator circuit configured to output alternating current (AC) welding-type power and to control a polarity of the AC welding-type power; and

a control circuit configured to:

set a commutation current threshold based on the commutation current threshold selection input, wherein the commutation current threshold selection input comprises a selection of a percentage of a peak current amplitude, and the control circuit is configured to determine the commutation current threshold based on multiplying the commutation current threshold selection input by a positive peak current setpoint or a negative peak current setpoint;

determine an output current of the AC welding-type power and the polarity of the AC welding-type power; and

when the output current traverses the commutation current threshold, control the commutator circuit to change the polarity of the AC welding-type power.

2. The welding-type power supply as defined in claim 1 , wherein the control circuit is configured to set the commutation current threshold equal to a value received via the commutation current threshold selection input.

3. The welding-type power supply as defined in claim 1 , wherein the commutation current threshold is a same value for a positive current or a negative current with respect to a reference current.

4. The welding-type power supply as defined in claim 1 , wherein the commutation current threshold is a different value for a positive current or a negative current with respect to a reference current.

5. The welding-type power supply as defined in claim 1 , wherein the different arc characteristics comprise characteristics of a harder or softer arc.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2017
From: KADLEC, MARK S.; HENRY, ANDREW JOSEPH
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 043495/0984 →
Continuity (2)
Provisional Application 62375830 · Aug 16, 2016
Related Publication 20180050412A1 · Feb 22, 2018
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