IP Library Granted Patent US 12,265,263
Granted Patent B2
US 12,265,263 · App. 17/567,020 · Granted Apr 1, 2025

Dual-polarization grating coupler

Inventors: John Fini (Albany, CA); Uma Krishnamoorthy (Santa Clara, CA)
Assignee: Ayar Labs, Inc.
G02B6/34G02B6/2726
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Quick Facts
Patent No.
US 12,265,263
App. No.
17/567,020
Granted
Apr 1, 2025
Kind
B2
Abstract

An optical grating coupler includes a primary layer formed of a material having a first refractive index. A first plurality of scattering elements is formed within the primary layer. The first plurality of scattering elements has a second refractive index that is different than the first refractive index. A secondary layer is formed over the primary layer. The secondary layer is formed of a material having a third refractive index. A second plurality of scattering elements is formed within the secondary layer. The second plurality of scattering elements has a fourth refractive index that is different than the third refractive index. The fourth refractive index is different than the second refractive index. At least some of the second plurality of scattering elements at least partially overlap corresponding ones of the first plurality of scattering elements.

Claims (28)

1. An optical grating coupler, comprising:

a primary layer formed of a material having a first refractive index, the primary layer having a top surface;

a first plurality of scattering elements formed within the primary layer, the first plurality of scattering elements having a second refractive index that is different than the first refractive index, wherein each of the first plurality of scattering elements has a cross-shaped cross-section oriented parallel to the top surface of the primary layer;

a secondary layer formed over the primary layer, the secondary layer formed of a material having a third refractive index, the secondary layer having a top surface; and

a second plurality of scattering elements formed within the secondary layer, the second plurality of scattering elements having a fourth refractive index that is different than the third refractive index, wherein the fourth refractive index is different than the second refractive index, wherein each of the second plurality of scattering elements has a cross-shaped cross-section oriented parallel to the top surface of the secondary layer, wherein at least some of the second plurality of scattering elements at least partially overlap corresponding ones of the first plurality of scattering elements.

2. The optical grating coupler as recited in claim 1 , wherein the first plurality of scattering elements are positioned symmetrically on each side of a vertical plane of symmetry that bisects the optical grating coupler, and wherein the second plurality of scattering elements are positioned symmetrically on each side of the vertical plane of symmetry.

3. The optical grating coupler as recited in claim 2 , wherein the first plurality of scattering elements and the second plurality of scattering elements are collectively formed and positioned to scatter both a first incoming light beam and a second incoming light beam into an off-chip beam of light.

4. The optical grating coupler as recited in claim 3 , wherein the first incoming light beam is received through a first lateral side of the optical grating coupler, wherein the second incoming light beam is received through a second lateral side of the optical grating coupler, wherein the first and second lateral sides of the optical grating coupler are adjacent sides along an outer perimeter of the optical grating coupler, wherein the first lateral side of the optical grating coupler is on a first side of the vertical plane of symmetry, and wherein the second lateral side of the optical grating coupler is on a second side of the vertical plane of symmetry.

5. The optical grating coupler as recited in claim 4 , wherein the first lateral side of the optical grating coupler is optically coupled to a first optical waveguide taper, the first incoming light beam received through the first optical waveguide taper, and wherein the second lateral side of the optical grating coupler is optically coupled to a second optical waveguide taper, the second incoming light beam received through the second optical waveguide taper.

6. The optical grating coupler as recited in claim 4 , wherein the first and second pluralities of scattering elements are arranged to include a first section of scattering element groups positioned along the first and second lateral sides of the optical grating coupler, wherein the first and second pluralities of scattering elements are arranged to include a second section of scattering element groups positioned behind the first section of scattering element groups in a direction away from the first and second lateral sides of the optical grating coupler, wherein the first and second pluralities of scattering elements are arranged to include a third section of scattering element groups positioned behind the second section of scattering element groups in the direction away from the first and second lateral sides of the optical grating coupler, wherein the first and second pluralities of scattering elements are arranged to include a fourth section of scattering element groups positioned behind the third section of scattering element groups in the direction away from the first and second lateral sides of the optical grating coupler.

7. The optical grating coupler as recited in claim 6 , wherein each scattering element group is a pair of scattering elements that includes a corresponding scattering element of the first plurality of scattering elements and a corresponding scattering element of the second plurality of scattering elements.

8. The optical grating coupler as recited in claim 6 , wherein the scattering elements of the first plurality of scattering elements in the second section of scattering element groups are larger than the scattering elements of the first plurality of scattering elements in the first section of scattering element groups, and wherein the scattering elements of the second plurality of scattering elements in the second section of scattering element groups are larger than the scattering elements of the second plurality of scattering elements in the first section of scattering element groups.

9. The optical grating coupler as recited in claim 8 , wherein the scattering elements of the first plurality of scattering elements in the third section of scattering element groups are larger than the scattering elements of the first plurality of scattering elements in the second section of scattering element groups, and wherein the scattering elements of the second plurality of scattering elements in the third section of scattering element groups are larger than the scattering elements of the second plurality of scattering elements in the second section of scattering element groups.

10. The optical grating coupler as recited in claim 9 , wherein the scattering elements of the first plurality of scattering elements in the fourth section of scattering element groups are larger than the scattering elements of the first plurality of scattering elements in the third section of scattering element groups, and wherein the scattering elements of the second plurality of scattering elements in the fourth section of scattering element groups are larger than the scattering elements of the second plurality of scattering elements in the third section of scattering element groups.

11. The optical grating coupler as recited in claim 1 , wherein the first plurality of scattering elements are positioned on respective gridpoints of a grid.

12. A method for combining light beams, comprising:

having an optical grating coupler that includes a primary layer formed of a material having a first refractive index, the primary layer having a top surface, the optical grating coupler including a first plurality of scattering elements formed within the primary layer, the first plurality of scattering elements having a second refractive index that is different than the first refractive index, wherein each of the first plurality of scattering elements has a cross-shaped cross-section oriented parallel to the top surface of the primary layer, the optical grating coupler including a second layer formed over the primary layer, the second layer formed of a material having a third refractive index, the secondary layer having a top surface, the optical grating coupler including a second plurality of scattering elements formed within the secondary layer, the second plurality of scattering elements having a fourth refractive index that is different than the third refractive index, wherein the fourth refractive index is different than the second refractive index, wherein each of the second plurality of scattering elements has a cross-shaped cross-section oriented parallel to the top surface of the secondary layer, wherein at least some of the second plurality of scattering elements at least partially overlap corresponding ones of the first plurality of scattering elements;

directing a first beam of light into a first lateral side of the optical grating coupler; and

directing a second beam of light into a second lateral side of the optical grating coupler, the second lateral side adjacent to the first lateral side along a perimeter of the optical grating coupler,

wherein the first plurality of scattering elements and the second plurality of scattering elements collectively scatter both the first beam of light and the second beam of light into a third beam of light.

13. The method as recited in claim 12 , wherein the first beam of light has a first polarization and the second beam of light has a second polarization different than the first polarization, the third beam of light including both light of the first polarization from the first beam of light and light of the second polarization from the second beam of light.

14. The method as recited in claim 12 , wherein the first plurality of scattering elements and the second plurality of scattering elements are configured to implement apodization of light scattering strength along propagations directions of the first beam of light and the second beam of light.

15. The method as recited in claim 14 , wherein the third beam of light is transmitted out of the optical grating coupler in a non-coplanar direction with respect to a plane of the optical grating coupler.

16. The method as recited in claim 15 , wherein the first plurality of scattering elements are positioned symmetrically on each side of a vertical plane of symmetry that bisects the optical grating coupler, and wherein the second plurality of scattering elements are positioned symmetrically on each side of the vertical plane of symmetry, and wherein the third beam of light is transmitted within the vertical plane of symmetry.

17. The optical grating coupler as recited in claim 7 , wherein the first refractive index is greater than the second refractive index, and wherein the third refractive index is less than the fourth refractive index.

18. The optical grating coupler as recited in claim 7 , wherein the first refractive index is less than the second refractive index, and wherein the third refractive index is greater than the fourth refractive index.

19. The optical grating coupler as recited in claim 10 , wherein some of the second plurality of scattering elements are positioned to have a lateral offset with respect to corresponding overlapped ones of the first plurality of scattering elements in a direction parallel to the vertical plane of symmetry.

20. The optical grating coupler as recited in claim 19 , wherein the lateral offset is defined to control an angle of the off-chip beam of light as measured relative to a vector that extends perpendicular to the primary layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2025
From: FINI, JOHN; KRISHNAMOORTHY, UMA
To: AYAR LABS, INC.
Reel/Frame 070381/0688 →
Continuity (2)
Provisional Application 63133416 · Jan 4, 2021
Related Publication 20220214502A1 · Jul 7, 2022
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