IP Library Granted Patent US 12,290,333
Granted Patent B2
US 12,290,333 · App. 17/750,928 · Granted May 6, 2025

Instrument drape

Inventor: Nicholas Leo Bernstein (Cary, NC)
Assignee: INTUITIVE SURGICAL OPERATIONS, INC.
A61B46/10A61B34/30A61B50/30A61B2017/00477A61B17/3421A61B34/35A61B2050/0066A61B90/40
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Quick Facts
Patent No.
US 12,290,333
App. No.
17/750,928
Filed
May 23, 2022
Granted
May 6, 2025
Kind
B2
Art Unit
3786
USPC
128/852
Abstract

A surgical drape for providing a localized instrument sterility barrier includes: a tube having a proximal end and a distal end, the tube defining an interior bore sized to receive an elongated shaft of a surgical instrument; and a port coupler at the distal end of the tube, the port coupler configured to couple the distal end of the tube to a surgical port through which the elongated shaft extends. The tube is collapsible to accommodate relative movement between the instrument and the surgical port during a surgical procedure.

Claims (43)

1. A surgical system comprising:

a manipulator comprising an instrument support member;

an instrument carriage movably mounted the instrument support member, the instrument carriage movable along at least a portion of the instrument support member, wherein the instrument carriage is configured to receive a surgical instrument comprising a shaft;

an entry guide mounted to the instrument support member and positioned relative to the instrument carriage to receive the shaft; and

a surgical drape comprising a tube defining an interior bore sized to receive the shaft of the surgical instrument, the surgical drape mountable relative to the surgical instrument such that the surgical drape extends from the instrument carriage, along at least part of the shaft of the surgical instrument, to the entry guide,

wherein the surgical drape comprises a base coupler at a first end portion of the tube, the base coupler configured to couple with the instrument carriage to form a proximal seal;

wherein the surgical drape comprises a port coupler at a second end portion of the tube, the port coupler configured to couple with the entry guide, the port coupler comprising a self- sealing element that resiliently seals the second end portion of the tube while uncoupled from the entry guide, the entry guide configured to open the self-sealing element and form a distal seal between the self-sealing element and the entry guide.

2. The surgical system of claim 1 , wherein the tube of the surgical drape inhibits distension by an insufflation gas released through the surgical port into the tube of the surgical drape.

3. The surgical system of claim 1 , wherein:

the port coupler comprises a handling portion configured to be grasped and manipulated by a human hand to engage the port coupler with the entry guide.

4. The surgical system of claim 1 , wherein:

the self-sealing element is configured to open in response to a force exerted by a surface of the entry guide.

5. The surgical system of claim 4 , wherein the self-sealing element comprises a magnetic element along the second end portion of the tube.

6. The surgical system of claim 4 , wherein:

the self-sealing element comprises a resilient sealing lip comprising a pair of opposing hinges configured to facilitate opening of the self-sealing element.

7. The surgical system of claim 1 , wherein:

when the surgical drape is mounted relative to the surgical instrument, the tube of the surgical drape is configured to extend along an entire exposed length of the shaft of the surgical instrument between the instrument carriage and the entry guide comprising a surgical port.

8. The surgical system of claim 7 , wherein:

when the surgical drape is mounted relative to the surgical instrument, the surgical drape is configured to form a sterile field extending along a length of the shaft of the surgical instrument and limited to a region between the instrument carriage and the surgical port.

9. The surgical system of claim 1 , wherein:

the base coupler, the tube, and the port coupler are configured to withstand a sterilization process.

10. The surgical system of claim 1 , wherein:

the first end portion and the second end portion of the surgical drape are movable relative to one another in response to movement of the instrument carriage.

11. The surgical system of claim 10 , wherein:

the tube of the surgical drape comprises a sheet of flexible film or an accordion structure to reversibly collapse as the first end portion of the surgical drape and the second end portion move relative to one another.

12. A surgical system comprising:

an instrument assembly comprising:

a surgical instrument comprising a shaft; and

an instrument carriage configured to receive the surgical instrument;

an entry guide mounted positioned relative to the instrument carriage to receive the shaft; and

a surgical drape comprising a tube defining an interior bore sized to receive the shaft of the surgical instrument, the surgical drape configured to couple to the instrument assembly such that the surgical drape extends along an entire exposed length of the shaft of the surgical instrument to the entry guide,

wherein the surgical drape comprises a base coupler at a first end portion of the tube, the base coupler configured to couple with the instrument carriage to form a proximal seal;

wherein the surgical drape comprises a port coupler at a second end portion of the tube, the port coupler configured to couple with the entry guide, the port coupler comprising a self-sealing element that resiliently seals the second end portion of the tube while uncoupled from the entry guide, the entry guide configured to open the self-sealing element and form a distal seal between the self-sealing element and the entry guide.

13. The surgical system of claim 12 , wherein:

the surgical instrument further comprises a base from which the shaft of the surgical instrument extends; and

the base coupler is configured to releasably couple the surgical drape to the base of the surgical instrument.

14. The surgical system of claim 12 , wherein:

the first end portion and the second end portion of the surgical drape are movable relative to one another in response to movement of the instrument carriage.

15. The surgical system of claim 12 , wherein:

when the surgical drape is mounted relative to the surgical instrument, the surgical drape is configured to form a sterile field extending along a length of the shaft of the surgical instrument and limited to a region between the instrument carriage and the entry guide.

16. The surgical system of claim 12 , further comprising:

a manipulator comprising an instrument support member;

wherein the instrument carriage is movably mounted the instrument support member to be movable along at least a portion thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2022
From: BERNSTEIN, NICHOLAS LEO
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 060104/0943 →
Continuity (3)
Continuation 15600477 · May 19, 2017
Provisional Application 62339706 · May 20, 2016
Related Publication 20220273388A1 · Sep 1, 2022
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Cited By (1)
US 12,594,138