IP Library Granted Patent US 12,291,343
Granted Patent B2
US 12,291,343 · App. 18/398,577 · Granted May 6, 2025

Systems and methods for control allocation for electric vertical take-off and landing aircraft

Inventors: Geoffrey C. Bower (Sunnyvale, CA); Nansi Xue (Redondo Beach, CA); Alan Chen (San Carlos, CA); Benjamin Goldman (Santa Cruz, CA); Nathan Depenbusch (Mountain View, CA)
Assignee: Archer Aviation Inc.
B64D31/02B60L50/60B60L58/12B64C27/57B64C27/59B64C29/0033B64D27/24B64D31/14B60L2200/10
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,291,343
App. No.
18/398,577
Granted
May 6, 2025
Kind
B2
Abstract

A method of controlling an electric aircraft that has a plurality of actuators that includes a plurality of electric propulsion units includes: receiving force and moment commands for the electric aircraft; determining control commands for the plurality of actuators based on the desired force and moment commands by solving an optimization problem that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and controlling the plurality of actuators according to the determined control commands to meet the force and moment commands for the electric aircraft.

Claims (26)

1. A method of controlling an electric aircraft, the method comprising:

receiving desired force and moment commands for an electric aircraft, wherein the electric aircraft comprises a plurality of actuators that includes a plurality of electric propulsion units;

determining control commands for the plurality of actuators based on the desired force and moment commands by minimizing an objective function that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and

controlling the plurality of actuators according to the determined control commands to meet the force and moment commands for the electric aircraft and to minimize edgewise flight time.

2. The method of claim 1 , wherein controlling the plurality of actuators according to the determined control commands comprises operating at least a first electric propulsion unit of the plurality of electric propulsion units at a different speed than at least a second electric propulsion unit of the plurality of electric propulsion units to spread frequencies of the plurality of electric propulsion units across a wider frequency band.

3. The method of claim 2 , wherein at least one of the electric propulsion units closer to a fuselage of the aircraft is operated at a lower speed than another of the electric propulsion units further from the fuselage, to reduce noise at the fuselage.

4. The method of claim 2 , wherein at least two of the electric propulsion units are operated at different speeds during straight-ahead flight.

5. The method of claim 1 , wherein at least a subset of the plurality of electric propulsion units are tiltable, and controlling the plurality of actuators according to the determined control commands comprises at least one of tilting the subset of the plurality of electric propulsion units or adjusting an attitude of the aircraft.

6. The method of claim 1 , wherein controlling the plurality of actuators according to the determined control commands comprises setting a pitch of blades of at least one of the electric propulsion units to minimize a speed of the at least one electric propulsion unit.

7. The method of claim 1 , wherein the electric aircraft is a vertical take-off and landing aircraft.

8. The method of claim 1 , wherein the electric aircraft is manned.

9. The method of claim 1 , wherein the electric aircraft comprises multiple electric propulsion units on either side of a fuselage of the aircraft.

10. The method of claim 1 , wherein the objective function that is minimized to determine control commands for the plurality of actuators comprises an energy balance term for balancing energy draw of the electric propulsion units according to a monitored energy state of a plurality of battery packs.

11. A system for controlling an electric aircraft, the system comprising one or more processors, memory, and one or more programs stored in the memory for execution by the one or more processors for:

receiving desired force and moment commands for an electric aircraft, wherein the electric aircraft comprises a plurality of actuators that includes a plurality of electric propulsion units;

determining control commands for the plurality of actuators based on the desired force and moment commands by minimizing an objective function that comprises a noise minimization term for minimizing noise generated by the electric propulsion units; and

controlling the plurality of actuators according to the determined control commands to meet the desired force and moment commands of the electric aircraft and to minimize edgewise flight time.

12. The system of claim 11 , wherein controlling the plurality of actuators according to the determined control commands comprises operating at least a first electric propulsion unit of the plurality of electric propulsion units at a different speed than at least a second electric propulsion unit of the plurality of electric propulsion units to spread frequencies of the plurality of electric propulsion units across a wider frequency band.

13. The system of claim 12 , wherein at least one of the electric propulsion units closer to a fuselage of the aircraft is operated at a lower speed than another of the electric propulsion units further from the fuselage, to reduce noise at the fuselage.

14. The system of claim 12 , wherein at least two of the electric propulsion units are operated at different speeds during straight-ahead flight.

15. The system of claim 11 , wherein at least a subset of the plurality of electric propulsion units are tiltable, and controlling the plurality of actuators according to the determined control commands comprises at least one of tilting the subset of the plurality of electric propulsion units or adjusting an attitude of the aircraft.

16. The system of claim 11 , wherein controlling the plurality of actuators according to the determined control commands comprises setting a pitch of blades of at least one of the electric propulsion units to minimize a speed of the at least one electric propulsion unit.

17. The system of claim 11 , wherein the electric aircraft is a vertical take-off and landing aircraft.

18. The system of claim 11 , wherein the electric aircraft is manned.

19. The system of claim 11 , wherein the electric aircraft comprises multiple electric propulsion units on either side of a fuselage of the aircraft.

20. The system of claim 11 , wherein the the objective function that is minimized to determine control commands for the plurality of actuators comprises an energy balance term for balancing energy draw of the electric propulsion units according to a monitored energy state of a plurality of battery packs.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE TO ARCHER AVIATION INC. PREVIOUSLY RECORDED ON REEL 70686 FRAME 885. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 19, 2026
From: BOWER, GEOFFREY C.; XUE, NANSI; CHEN, ALAN; GOLDMAN, BENJAMIN; DEPENBUSCH, NATHAN
To: ARCHER AVIATION INC.
Reel/Frame 074941/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2025
From: BOWER, GEOFFREY C.; XUE, NANSI; CHEN, ALAN; GOLDMAN, BENJAMIN; DEPENBUSCH, NATHAN
To: ARCHER AVIATION INC.
Reel/Frame 070845/0825 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2025
From: BOWER, GEOFFREY C.; XUE, NANSI; CHEN, ALAN; GOLDMAN, BENJAMIN; DEPENBUSCH, NATHAN
To: ARCHER AVIATION, INC.
Reel/Frame 070686/0885 →
Continuity (2)
Continuation 17157580 · Jan 25, 2021
Related Publication 20240132224A1 · Apr 25, 2024
References Cited (65)
US 5001646A · Caldwell et al. · 1991 [cited by applicant]
US 6344700B1 · Eisenhauer et al. · 2002 [cited by applicant]
US 9411329B2 · Greene et al. · 2016 [cited by applicant]
US 9415870B1 · Beckman et al. · 2016 [cited by applicant]
US 9898033B1 · Long · 2018 [cited by applicant]
US 10562620B2 · Kroo et al. · 2020 [cited by applicant]
US 11034441B2 · Mahboubi et al. · 2021 [cited by applicant]
US 11155356B2 · Wheeler · 2021 [cited by applicant]
US 11435761B1 · Wiegman · 2022 [cited by applicant]
US 11495982B2 · Trela et al. · 2022 [cited by applicant]
US 11524767B2 · Moy et al. · 2022 [cited by applicant]
US 20020153452A1 · King et al. · 2002 [cited by applicant]
US 20040018086A1 · Borchers et al. · 2004 [cited by applicant]
US 20040093130A1 · Osder et al. · 2004 [cited by applicant]
US 20100076625A1 · Yoeli · 2010 [cited by applicant]
US 20130099065A1 · Stuhlberger · 2013 [cited by applicant]
US 20130138270A1 · Christensen et al. · 2013 [cited by applicant]
US 20150266571A1 · Bevirt et al. · 2015 [cited by applicant]
US 20180105279A1 · Tighe et al. · 2018 [cited by applicant]
US 20180319491A1 · Kearney-Fischer · 2018 [cited by applicant]
US 20190100313A1 · Campbell · 2019 [cited by examiner]
US 20190332125A1 · Irwin, III et al. · 2019 [cited by applicant]
US 20200023957A1 · Kearney-Fischer · 2020 [cited by applicant]
US 20200031461A1 · Mahboubi · 2020 [cited by examiner]
US 20200079520A1 · Demizu et al. · 2020 [cited by applicant]
US 20200164995A1 · Lovering et al. · 2020 [cited by applicant]
US 20200307390A1 · Clark · 2020 [cited by applicant]
US 20200333805A1 · English et al. · 2020 [cited by applicant]
US 20210091423A1 · Becker et al. · 2021 [cited by applicant]
US 20210206499A1 · Balachandran et al. · 2021 [cited by applicant]
US 20210339881A1 · Bevirt et al. · 2021 [cited by applicant]
US 20210373579A1 · Lukaczyk et al. · 2021 [cited by applicant]
US 20220127011A1 · Long et al. · 2022 [cited by applicant]
US 20220250742A1 · Bower · 2022 [cited by applicant]
US 20220289395A1 · Matsumoto et al. · 2022 [cited by applicant]
CN 107211287A · 2017 [cited by examiner]
CN 110294116A · 2019 [cited by applicant]
CN 110785350A · 2020 [cited by applicant]
CN 112020465A · 2020 [cited by applicant]
CN 113002784A · 2021 [cited by applicant]
CN 215475774U · 2022 [cited by applicant]
DE 102020209359A1 · 2022 [cited by applicant]
EP 3401216A1 · 2018 [cited by applicant]
EP 3657468A1 · 2020 [cited by applicant]
EP 3891067B1 · 2024 [cited by applicant]
JP 2019011040A · 2019 [cited by applicant]
JP 2020518225A · 2020 [cited by applicant]
WO 2019232535A1 · 2019 [cited by applicant]
WO 2020180373A2 · 2020 [cited by applicant]
WO 2020240567A1 · 2020 [cited by applicant]
WO WO2020240567 · 2020 [cited by examiner]
Bower et al., U.S. Appl. No. 16/878,380, filed May 19, 2020 for “Vertical Take-Off and Landing Aircraft.” [cited by applicant]
Inernational Search Report and Written Opinion mailed Jun. 2, 2022, directed to International Application No. PCT/US2022/070303; 20 pages. [cited by applicant]
Invitation to Pay Additional Fees, and where applicable, Protest Fee, mailed Apr. 7, 2022, directed to International Applicalion No. PCT/US2022/070303; 15 pages. [cited by applicant]
Lovering. (Dec. 12, 2018). “Exploring Control Allocation for eVTOL Vehicles,” localed at https://acubed.airbus.com/blog/vahana/exploring-control-allocation-for-e-vtol-vehicles/. (4 pages). [cited by applicant]
Extended European Search Report in European Application No. 23220866.0 dated Apr. 11, 2024 (13 pages). [cited by applicant]
Notice of Preliminary Rejection for Korean Patent Application No. 10-2023-7028439, dated Dec. 17, 2024 (12 pages). [cited by applicant]
Notice of Preliminary Rejection for Korean Patent Application No. 10-2024-7027355, dated Dec. 3, 2024 (15 pages). [cited by applicant]
First Office Action for Chinese Patent Application No. 202280019988.9, dated Dec. 13, 2024 (11 pages). [cited by applicant]
Walker, G., et al., “F-35B Integrated Flight-Propulsion Control Development”, 2013 international powered lift conference, 2013, 15 pages. [cited by applicant]
Vigano, L., et al., “Development of augmented control laws for a tilt rotor in low and high speed flight modes”, European Rotorcraft Forum, 2017, 14 pages. [cited by applicant]
Denham, J., et al., “Converging on a precision Hover control strategy for the F-35B Stovl aircraft.”, AIAA Guidance, Navigation and Control Conference and Exhibit, 2006, 13 pages. [cited by applicant]
Whittle, R., “Flying The Osprey Is Not Dangerous, Just Different: Veteran Pilots”, Breaking Defense, Sep. 5, 2012, 11 pages. [cited by applicant]
Kang, Y., et al., “Development of flight control system and troubleshooting on flight test of a tilt-rotor unmanned aerial vehicle”, International Journal of Aeronautical and Space Sciences 17.1, 2016, p. 120-131, 12 pa… [cited by applicant]
Office Action in Japanese Application No. 2024-092378, dated Sep. 9, 2024, 8 pages. [cited by applicant]