IP Library Granted Patent US 12,302,964
Granted Patent B2
US 12,302,964 · App. 18/028,450 · Granted May 20, 2025

Personal protection system and method

Inventors: Jacob Herbert (Irvine, CA); Bradford H. Hack (Irvine, CA); Lawrence J. Green (Irvine, CA); Dina El Sherif (Irvine, CA); Christopher Simbulan (Irvine, CA); H. Nicholas Herbert (Irvine, CA); Carlo C. Memita (Irvine, CA)
Assignee: Pabban Development, Inc.
A41D13/1153A41D13/1184A62B7/10A62B18/045A62B18/084
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Quick Facts
Patent No.
US 12,302,964
App. No.
18/028,450
Granted
May 20, 2025
Kind
B2
Abstract

A protective headgear system includes a cover including a substantially transparent facial shield, a sheet sealingly coupled to the facial shield around the cover's perimeter, the sheet including a substantially anterior portion including a first sheet material configured to act as a substantial barrier to the passage of air, and including a substantially posterior portion including a second sheet material configured to filter contaminants from air, and one or more seams between the first sheet material and the second sheet material, a flow restrictor configured to significantly create a flow barrier between the cover and the neck of a user for providing an interior volume, an air mover configured to draw some of the external air into the interior volume, a filter coupled to the cover, and one or more flow directors configured to direct internal air, including at least some exhaled air, toward the second sheet material.

Claims (48)

1. A protective headgear system comprising:

a cover configured to cover the head of a user, the cover comprising:

a substantially transparent facial shield having a perimeter; and

a sheet sealingly coupled to the facial shield around its perimeter, wherein the sheet comprises a substantially anterior portion comprising a first sheet material configured to act as a substantial barrier to the passage of air, the sheet further comprising a substantially posterior portion comprising a second sheet material configured to filter contaminants from air, the sheet further comprising one or more seams between the first sheet material and the second sheet material;

a lower barrier configured to significantly create a flow barrier between the cover and the neck of the user for providing an interior volume within the cover, significantly isolated from external air;

a fan configured to draw some of the external air into the interior volume of the cover;

a filter coupled to the cover and configured to filter the external air as it is drawn into the interior volume by the fan; and

one or more channels spaced downstream from the fan within the cover, the one or more channels comprising one or more channel outlets oriented toward the second sheet material to direct internal air without any additional fan, including at least some exhaled air from the user, toward the second sheet material of the posterior portion of the sheet.

2. The system of claim 1 , wherein the lower barrier comprises an elongate tie configured to be secured around an exterior of the sheet.

3. The system of claim 2 wherein the tie is configured to be secured at varying levels if tightness to control an amount of restriction of the flow barrier.

4. The system of claim 1 , wherein the lower barrier comprises a cuff.

5. The system of claim 4 , wherein the cuff is configured to secure below the chin of the user.

6. The system of claim 4 , wherein the cuff is configured to secure around the neck of the user.

7. The system of claim 4 , wherein the cuff comprises an elastic band.

8. The system of claim 1 , wherein the filter comprises a portion of the second sheet material.

9. The system of claim 1 , wherein the filter comprises a third sheet material configured to filter contaminants from air.

10. The system of claim 9 , further comprising one or more additional seams between the third sheet material and the first sheet material.

11. The system of claim 1 , wherein the second sheet material comprises a breathable Type 4 composite material.

12. The system of claim 1 , wherein the second sheet material comprises a substantially centrally-located portion of the posterior portion of the sheet.

13. The system of claim 1 , wherein the second sheet material comprises a surface area of between about 15 percent and about 85 percent of a surface area of the posterior portion of the sheet.

14. The system of claim 1 , wherein the second sheet material has a variable surface area in relation to a surface area of the posterior portion of the sheet.

15. The system of claim 14 , wherein the surface area of the second sheet material in relation to the surface area of the posterior portion of the sheet is adjustable.

16. The system of claim 15 , wherein the adjustment is configured to be performed via manual manipulation.

17. The system of claim 15 , wherein the adjustment is configured to be performed electro-mechanically.

18. The system of claim 17 , further comprising an artificial intelligence system configured to integrate with an electro-mechanical adjustment system to perform the adjustment.

19. The system of claim 1 , further comprising a compressor configured to compressibly change a porosity of the second sheet material.

20. The system of claim 1 , wherein the cover is arranged in a first layer configured to cover a posterior portion of the head of the user and a second layer, at least partially covering the first layer, and configured to cover at least a lower portion of the face of the user, wherein the first layer and the second layer are each configured to leave the earholes of the user uncovered when the first layer and the second layer are in a first covered position on the head of the user.

21. The system of claim 20 , wherein the second layer is configured to connect to the first layer to maintain their relative position.

22. The system of claim 21 , wherein the second layer is configured to be disconnected from the first layer.

23. The system of claim 22 , wherein a disconnected configuration between the first layer and the second layer allows the second layer to be extended to completely cover one or both ears of the user.

24. A protective headgear system comprising:

a cover configured to cover the head of a user, the cover comprising:

a substantially transparent facial shield having a perimeter;

a sheet sealingly coupled to the facial shield around its perimeter, wherein the sheet comprises a substantially anterior portion comprising a first sheet material configured to act as a substantial barrier to the passage of air, the sheet further comprising a substantially posterior portion comprising a second sheet material configured to filter contaminants from air, the sheet further comprising one or more seams between the first sheet material and the second sheet material;

a restrictive portion on the sheet, configured to significantly create a flow barrier between the cover and the neck of the user for providing an interior volume within the cover, significantly isolated from external air;

an air mover configured to draw some of the external air into the interior volume of the cover;

a filter coupled to the cover and configured to filter the air drawn by the air mover; and

at least three fans configured to be carried within the cover and configured to direct internal air, including at least some exhaled air from the user, toward the second sheet material of the posterior portion of the sheet, wherein each of the at least three fans is located at a different location within the cover, and further comprising a controller configured to individually control the operation of each of the at least three fans, wherein the controller is configured to turn on or increase the speed of a first of the at least three fans while turning off or decreasing the speed of a second of the at least three fans.

25. A protective headcover system comprising:

a support configured to engage the head of a user and to cover at least an upper portion of the head of the user, the support comprising a lower portion having a perimeter comprising an undercut;

a cover configured to be coupled to the support and to surround the head of a user, the cover comprising a substantially transparent facial shield and sheet material sealingly coupled to the facial shield, wherein the cover further comprises a filter portion of the sheet material configured to filter contaminants from air, an upper opening in the sheet material configured to be positioned between the user's eyes and the top of the user's head during use and defined by an encircling edge of the sheet material, the edge configured to substantially surround and engage the perimeter of the support to minimize air flow between the cover and the support, wherein the edge comprises an elastic ring, and a lower barrier defining a lower opening in the sheet material, the lower barrier configured to significantly restrict air from exiting the cover at the neck of the user, wherein the cover, when coupled to the support and set in a restricting configuration with the user at the lower barrier, provides an interior space configured to substantially control the location of air supplied to the user; and

a fan carried by the support and configured to force outside air into the interior volume, wherein the lower barrier serves to cause air within the interior volume, including at least some exhaled air from the user, to be forced out through the filter portion of the sheet material.

26. The system of claim 25 , wherein the lower barrier comprises a cuff.

27. The system of claim 26 , wherein the cuff is configured to secure below the chin of the user.

28. The system of claim 26 , wherein the cuff is configured to secure around the neck of the user.

29. The system of claim 25 , wherein the lower barrier comprises an elastic band configured to create a first barrier portion of the lower barrier around a posterior portion of the user's head and neck area and a cuff configured to create a second barrier portion of the lower barrier around an anterior portion of the user's head and neck area.

30. The system of claim 25 , wherein the support comprises a helmet.

31. The system of claim 25 , wherein the filter portion is located on a posterior portion of the cover.

Continuity (2)
Provisional Application 63272633 · Oct 27, 2021
Related Publication 20230292857A1 · Sep 21, 2023
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