IP Library Granted Patent US 12,303,752
Granted Patent B2
US 12,303,752 · App. 18/059,859 · Granted May 20, 2025

Club heads with varying impact responses and related methods

Inventors: Travis D. Milleman (Portland, OR); Martin R. Jertson (Phoenix, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/047A63B53/0408A63B53/0416A63B53/0445A63B53/0475A63B2053/0479A63B2053/0495A63B2209/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,303,752
App. No.
18/059,859
Granted
May 20, 2025
Kind
B2
Abstract

Some embodiments include a golf club head. The golf club head includes a front body having a front body front portion with a front body front surface and having a front body rear portion, and includes a rear body having a rear body front portion, a rear body rear portion, and multiple protrusions. The golf club head is configured such that (i) when the front body front surface strikes a golf ball with a first amount of force, the front body deflects toward the rear body with a first amount of deflection, and (ii) when the front body front surface strikes the golf ball with a second amount of force less than the first amount of force, the front body deflects toward the rear body with a second amount of deflection greater than the first amount of deflection. Other embodiments of related club heads and methods are also disclosed.

Claims (89)

1. A golf club head comprising:

a top end and a bottom end opposite the top end;

a front end and a rear end opposite the front end;

a toe end and a heel end opposite the toe end;

a front body comprising:

a strikeface comprising a striking surface;

a rear surface opposite and rearward the striking surface; and

a shaft receiving structure;

a rear body comprising an internal front surface; and

multiple protrusions; and

a filler material disposed between the rear surface and the internal front surface

wherein:

each protrusion of the multiple protrusions comprises a first end and a second end opposite the first end;

the first end of each protrusion of the multiple protrusions is coupled to the rear surface of the strikeface and extends away from the strikeface toward the rear body;

the second end of each protrusion is not engaged with the rear body and is proximal to the internal front surface of the rear body; and

the filler material forms a portion of a perimeter of the club head and is exposed at the toe end, the bottom end, and the top end.

2. The golf club head of claim 1 wherein:

the filler material is in communication with the multiple protrusions.

3. The golf club head of claim 2 wherein:

the filler material comprises a dilatant non-Newtonian material.

4. The golf club head of claim 1 wherein:

the multiple protrusions comprise a first protrusion forming a first angle with the front body rear surface; and

the first angle is less than 90 degrees.

5. The golf club head of claim 1 wherein:

the multiple protrusions comprise a first protrusion forming a first angle with the front body rear surface; and

the first angle is less than or equal to approximately 45 degrees.

6. The golf club head of claim 1 wherein:

the multiple protrusions comprise:

a first protrusion forming a first angle with the rear body internal front surface or the front body rear surface; and

a second protrusion forming a second angle with the rear body internal front surface or the front body rear surface;

the first angle and the second angle each are less than 90 degrees; and

the first angle and the second angle are different from each other.

7. The golf club head of claim 1 wherein:

each protrusion of the multiple protrusions comprises a solid slat.

8. The golf club head of claim 1 wherein:

each protrusion of the multiple protrusions has a length measured as a distance from the first end of each protrusion to the second end of each protrusion;

the multiple protrusions comprise a first protrusion and a second protrusion; and

the length of the first protrusion is different than the length of the second protrusion.

9. The golf club head of claim 1 wherein:

each protrusion of the multiple protrusions extends linearly away from the strikeface toward the rear body internal front surface.

10. The golf club head of claim 1 wherein:

the golf club head is configured such that:

when the striking surface impacts a golf ball with a first amount of force, the multiple protrusions deflect toward the rear surface with a first amount of deflection and the multiple protrusions extend towards the internal front surface of the rear body.

11. A golf club head comprising:

a top end and a bottom end opposite the top end;

a front end and a rear end opposite the front end;

a toe end and a heel end opposite the toe end;

a front body comprising:

a strikeface comprising a striking surface;

a rear surface opposite and rearward the striking surface; and

a shaft receiving structure;

a rear body comprising an internal front surface; and

multiple protrusions; and

a filler material disposed between the rear surface and the internal front surface

wherein:

each protrusion of the multiple protrusions comprises a first end and a second end opposite the first end;

the first end of each protrusion of the multiple protrusions is coupled to the rear surface of the strikeface and extends away from the strikeface toward the rear body;

the second end of each protrusion is not engaged with the rear body and is proximal to the internal front surface of the rear body;

the filler material forms a portion of a perimeter of the club head and is exposed at the toe end, the bottom end, and the top end; and

the front body is integrally coupled to the rear body at the heel end such that the filler material is not exposed at the heel end.

12. The golf club head of claim 11 wherein:

the filler material is in communication with the multiple protrusions.

13. The golf club head of claim 12 wherein:

the filler material comprises a dilatant non-Newtonian material.

14. The golf club head of claim 11 wherein:

the multiple protrusions comprise a first protrusion forming a first angle with the front body rear surface; and

the first angle is less than 90 degrees.

15. The golf club head of claim 11 wherein:

the multiple protrusions comprise a first protrusion forming a first angle with the front body rear surface; and

the first angle is less than or equal to approximately 45 degrees.

16. The golf club head of claim 11 wherein:

the multiple protrusions comprise:

a first protrusion forming a first angle with the rear body internal front surface or the front body rear surface; and

a second protrusion forming a second angle with the rear body internal front surface or the front body rear surface;

the first angle and the second angle each are less than 90 degrees; and

the first angle and the second angle are different from each other.

17. The golf club head of claim 11 wherein:

each protrusion of the multiple protrusions comprises:

a length measured as a distance from the first end of each protrusion to the second end of each protrusion;

a smallest lateral dimension being approximately perpendicular to the length of the protrusion; and

a ratio of the length to the smallest lateral dimension is at least approximately 4:1.

18. The golf club head of claim 11 wherein:

each protrusion of the multiple protrusions has a length measured as a distance from the first end of each protrusion to the second end of each protrusion;

the multiple protrusions comprise a first protrusion and a second protrusion; and

the length of the first protrusion is different than the length of the second protrusion.

19. The golf club head of claim 11 wherein:

each protrusion of the multiple protrusions extends non-linearly away from the strikeface toward the rear body internal front surface.

20. The golf club head of claim 11 wherein:

each protrusion of the multiple protrusions comprises a solid slat.

Continuity (6)
Continuation 17108955 · Dec 1, 2020
Continuation 16595313 · Oct 7, 2019
Continuation 16162750 · Oct 17, 2018
Continuation 15273560 · Sep 22, 2016
Provisional Application 62221980 · Sep 22, 2015
Related Publication 20230087921A1 · Mar 23, 2023
References Cited (62)
US 5290036A · Fenton · 1994 [cited by applicant]
US 5299807A · Hutin · 1994 [cited by applicant]
US 5398929A · Kitaichi · 1995 [cited by applicant]
US 5492327A · Biafore, Jr. · 1996 [cited by applicant]
US 6042486A · Gallagher · 2000 [cited by applicant]
US 6193615B1 · Hirota · 2001 [cited by applicant]
US 6743117B2 · Gilbert · 2004 [cited by applicant]
US 6932716B2 · Ehlers · 2005 [cited by applicant]
US 6932717B2 · Hou · 2005 [cited by applicant]
US 7083530B2 · Wahl · 2006 [cited by applicant]
US 7278926B2 · Frame · 2007 [cited by applicant]
US 7281990B2 · Hagood · 2007 [cited by applicant]
US 7364513B2 · Krumme · 2008 [cited by applicant]
US 7367898B2 · Hawkins · 2008 [cited by applicant]
US 7611423B2 · Matsunaga · 2009 [cited by applicant]
US 7651408B2 · Hagood · 2010 [cited by applicant]
US 7708653B2 · Hawkins · 2010 [cited by applicant]
US 7713139B1 · Stites · 2010 [cited by applicant]
US 7717801B2 · Franklin · 2010 [cited by applicant]
US 7871338B2 · Nakano · 2011 [cited by applicant]
US 7914394B2 · Cole · 2011 [cited by applicant]
US 8088025B2 · Wahl · 2012 [cited by applicant]
US 8152651B2 · Roach · 2012 [cited by applicant]
US 8206237B2 · Gilbert · 2012 [cited by applicant]
US 8267807B2 · Takechi · 2012 [cited by applicant]
US 8328660B2 · Roberts · 2012 [cited by applicant]
US 8663028B2 · Nakano · 2014 [cited by applicant]
US 8715097B2 · Knafel · 2014 [cited by applicant]
US 8753223B2 · Stites · 2014 [cited by applicant]
US 8852023B2 · Stites · 2014 [cited by applicant]
US 8876630B2 · Takechi · 2014 [cited by applicant]
US 8915799B2 · Hebert · 2014 [cited by applicant]
US 8974317B1 · Griffin · 2015 [cited by applicant]
US 8979667B1 · Tipton · 2015 [cited by applicant]
US 9022880B2 · Kawaguchi · 2015 [cited by applicant]
US 9033817B2 · Snyder · 2015 [cited by applicant]
US 9089747B2 · Boyd · 2015 [cited by applicant]
US 9168437B2 · Roach · 2015 [cited by applicant]
US 9330406B2 · Soracco · 2016 [cited by applicant]
US 9409065B2 · Morales · 2016 [cited by applicant]
US 10130851B2 · Milleman · 2018 [cited by applicant]
US 10420993B2 · Pergande · 2019 [cited by applicant]
US 10471312B2 · Milleman · 2019 [cited by applicant]
US 10765923B2 · Stites · 2020 [cited by applicant]
US 10850175B2 · Milleman · 2020 [cited by applicant]
US 11511167B2 · Milleman · 2022 [cited by examiner]
US 20050009623A1 · Dickinson · 2005 [cited by applicant]
US 20050020378A1 · Krumme · 2005 [cited by applicant]
US 20070155534A1 · Tsai · 2007 [cited by applicant]
US 20090023513A1 · Shibata · 2009 [cited by applicant]
US 20110014996A1 · Shepherd · 2011 [cited by applicant]
US 20110070963A1 · Fedorochko · 2011 [cited by applicant]
US 20120088599A1 · Narita · 2012 [cited by applicant]
US 20130109500A1 · Boyd · 2013 [cited by applicant]
US 20140038744A1 · Leatt · 2014 [cited by applicant]
US 20140274454A1 · Snyder · 2014 [cited by applicant]
US 20150065267A1 · Wahl · 2015 [cited by applicant]
US 20150133232A1 · Taylor · 2015 [cited by applicant]
JP 2004313777 · 2004 [cited by applicant]
JP 2011030837 · 2011 [cited by applicant]
JP 5021825 · 2012 [cited by applicant]
JP 2014073158 · 2014 [cited by applicant]
Cited By (2)
US 1,137,477 US 1,139,750