IP Library Granted Patent US 12,313,045
Granted Patent B2
US 12,313,045 · App. 18/220,400 · Granted May 27, 2025

Multi-shear thickening fluid enabled object movement control mechanism

Inventors: Gary W. Grube (Barrington Hills, IL); Jaden Terence Lydon (Westmont, IL); Charles Avery Herbst (Clarendon Hills, IL); Liam C. Davis (Naperville, IL); Brenden Ivie (Naperville, IL); Avery Corrine Schuda (Wheaton, IL)
Assignee: Moshun, LLC
F03G7/0616
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Quick Facts
Patent No.
US 12,313,045
App. No.
18/220,400
Granted
May 27, 2025
Kind
B2
Abstract

A head unit device for controlling motion of an object includes shear thickening fluid (STF), an alternative STF (ASTF), and a chamber configured to contain a portion of the STF and the ASTF. The chamber further includes a piston compartment and an alternative reservoir. The head unit device further includes an evacuator and a reservoir injector configured within the chamber, and a piston housed at least partially radially within the piston compartment. The evacuator and the reservoir injector function to adjust flow of the ASTF from the alternative reservoir to the piston compartment to cause selection of one of a variety of shear rates for a mixture of the STF and the a STF within the piston compartment.

Claims (123)

1. A head unit device for controlling motion of an object, comprising:

shear thickening fluid (STF), wherein the STF is configured to have a decreasing viscosity in response to a first range of shear rates and an increasing viscosity in response to a second range of shear rates, wherein the second range of shear rates are greater than the first range of shear rates;

an alternative shear thickening fluid (ASTF), wherein the ASTF is configured to have a decreasing viscosity in response to a third range of shear rates and an increasing viscosity in response to a fourth range of shear rates, wherein the fourth range of shear rates are greater than the third range of shear rates;

a chamber, the chamber configured to contain a portion of the STF and a portion of the ASTF, wherein the chamber includes a piston compartment and an alternative reservoir, wherein the alternative reservoir is further configured to contain the portion of the ASTF during a dormant timeframe;

an evacuator configured within the chamber, wherein the evacuator couples the piston compartment and the alternative reservoir controlling flow of at least some of the STF from the piston compartment to the alternative reservoir during an activation timeframe, wherein the activation timeframe is subsequent to the dormant timeframe;

a piston housed at least partially radially within the piston compartment of the chamber, the piston configured to exert pressure against one or more of the STF and the ASTF in response to movement of the piston from a force applied to the piston from the object, wherein the movement of the piston includes one of traveling through the piston compartment of the chamber in an inward direction or traveling through the piston compartment of the chamber in an outward direction, wherein the piston is further configured to affect evacuation of the at least some of the STF from the piston compartment through the evacuator to the alternative reservoir in response to the piston traveling through the piston compartment of the chamber in the inward direction during the activation timeframe; and

a reservoir injector configured within the chamber, wherein the reservoir injector further couples the alternative reservoir and the piston compartment controlling flow of at least some of the ASTF from the alternative reservoir to the piston compartment to mix with the STF during the activation timeframe to produce a mixture of the STF and the ASTF such that one of the first range of shear rates, the second range of shear rates, a modified first range of shear rates, or a modified second range of shear rates is selected for the mixture of the STF and the ASTF within the piston compartment, wherein the mixture of the STF and the ASTF is configured to have a decreasing viscosity in response to the modified first range of shear rates and an increasing viscosity in response to the modified second range of shear rates, wherein the modified second range of shear rates are greater than the modified first range of shear rates.

2. The head unit device of claim 1 , wherein the head unit device further comprises:

a plunger between the object and the piston, the plunger configured to apply the force from the object to move the piston within the chamber;

a set of fluid flow sensors positioned proximal to the chamber, wherein the set of fluid flow sensors provide a fluid response from the STF; and

a set of fluid manipulation emitters positioned proximal to the chamber, wherein the set of fluid manipulation emitters provide a fluid activation to the one or more of the STF and the ASTF, wherein the fluid activation further includes controlling the reservoir injector, wherein the fluid activation further includes controlling the evacuator.

3. The head unit device of claim 2 , wherein the head unit device further comprises:

a plunger bushing to guide the plunger into the chamber in response to the force from the object, wherein the plunger bushing facilitates containment of the one or more of the STF and the ASTF within the chamber, wherein the plunger bushing remains in a fixed position relative to the chamber when the force from the object moves the piston within the chamber.

4. The head unit device of claim 1 , wherein the STF and the ASTF comprises:

a plurality of nanoparticles, wherein the plurality of nanoparticles includes one or more of an oxide, calcium carbonate, synthetically occurring minerals, naturally occurring minerals, polymers, SiO2, polystyrene, polymethylmethacrylate, or a mixture thereof.

5. The head unit device of claim 1 , wherein the STF and the ASTF comprises:

one or more of ethylene glycol, polyethylene glycol, ethanol, silicon oils, phenyltrimethicone, or a mixture thereof.

6. The head unit device of claim 1 , wherein the head unit device further comprises:

a piston bypass between opposite sides of the piston, wherein the piston bypass facilitates flow of a portion of the one or more of the STF and the ASTF between the opposite sides of the piston when the piston travels through the chamber in the inward or the outward direction.

7. The head unit device of claim 1 , wherein the head unit device further comprises:

a chamber bypass between opposite ends of the chamber, wherein the chamber bypass facilitates flow of a portion of the STF between the opposite ends of the chamber when the piston travels through the chamber in the inward or the outward direction.

8. The head unit device of claim 2 , wherein the set of fluid flow sensors comprises one or more of:

a valve opening detector associated with the reservoir injector,

a mechanical position sensor,

an image sensor,

a light sensor,

an audio sensor,

a microphone,

an ultrasonic sound sensor,

an electric field sensor,

a magnetic field sensor, and

a radio frequency wireless field sensor.

9. The head unit device of claim 2 , wherein the set of fluid manipulation emitters comprises one or more of:

a variable flow valve associated with the reservoir injector,

a mechanical vibration generator,

an image generator,

a light emitter,

an audio transducer,

a speaker,

an ultrasonic sound transducer,

an electric field generator,

a magnetic field generator, and

a radio frequency wireless field transmitter.

10. A method for execution by a computing device, the method comprises:

interpreting a fluid response from a set of fluid flow sensors to produce a piston velocity and a piston position of a piston associated with a head unit device, wherein the set of fluid flow sensors are positioned proximal to the head unit device for controlling motion of an object, wherein the head unit device includes:

shear thickening fluid (STF), wherein the STF is configured to have a decreasing viscosity in response to a first range of shear rates and an increasing viscosity in response to a second range of shear rates, wherein the second range of shear rates are greater than the first range of shear rates,

an alternative shear thickening fluid (ASTF), wherein the ASTF is configured to have a decreasing viscosity in response to a third range of shear rates and an increasing viscosity in response to a fourth range of shear rates, wherein the fourth range of shear rates are greater than the third range of shear rates,

a chamber, the chamber configured to contain a portion of the STF and a portion of the ASTF, wherein the chamber includes a piston compartment and an alternative reservoir, wherein the alternative reservoir is further configured to contain the portion of the ASTF during a dormant timeframe,

an evacuator configured within the chamber, wherein the evacuator couples the piston compartment and the alternative reservoir controlling flow of at least some of the STF from the piston compartment to the alternative reservoir during an activation timeframe, wherein the activation timeframe is subsequent to the dormant timeframe,

the piston housed at least partially radially within the piston compartment of the chamber, the piston configured to exert pressure against one or more of the STF and the ASTF in response to movement of the piston from a force applied to the piston from the object, wherein the movement of the piston includes one of traveling through the piston compartment of the chamber in an inward direction or traveling through the piston compartment of the chamber in an outward direction, wherein the piston is further configured to affect evacuation of the at least some of the STF from the piston compartment through the evacuator to the alternative reservoir in response to the piston traveling through the piston compartment of the chamber in the inward direction during the activation timeframe, and

a reservoir injector configured within the chamber, wherein the reservoir injector further couples the alternative reservoir and the piston compartment controlling flow of at least some of the ASTF from the alternative reservoir to the piston compartment to mix with the STF during the activation timeframe to produce a mixture of the STF and the ASTF such that one of the first range of shear rates, the second range of shear rates, a modified first range of shear rates, or a modified second range of shear rates is selected for the mixture of the STF and the ASTF within the piston compartment, wherein the mixture of the STF and the ASTF is configured to have a decreasing viscosity in response to the modified first range of shear rates and an increasing viscosity in response to the modified second range of shear rates, wherein the modified second range of shear rates are greater than the modified first range of shear rates,

the set of fluid flow sensors positioned proximal to the chamber, wherein the set of fluid flow sensors provide the fluid response from the STF, and

a set of fluid manipulation emitters positioned proximal to the chamber, wherein the set of fluid manipulation emitters provide a fluid activation to the one or more of the STF and the ASTF such that one of the first range of shear rates, the second range of shear rates, the modified first range of shear rates, or the modified second range of shear rates is selected for the one or more of STF, the ASTF, and the mixture of the STF and the ASTF within the piston compartment, wherein the fluid activation further includes controlling the reservoir injector, wherein the fluid activation further includes controlling the evacuator;

determining a shear force based on the piston velocity and the piston position;

determining a desired response for the one or more of the STF and the ASTF based on one or more of the shear force, the piston velocity, and the piston position; and

activating the reservoir injector in accordance with the desired response for the one or more of the STF and the ASTF to adjust the flow of the ASTF from the alternative reservoir to the piston compartment to cause selection of one of the first range of shear rates, the second range of shear rates, the modified first range of shear rates, or the modified second range of shear rates for the one or more of STF and the ASTF within the piston compartment.

11. The method of claim 10 , wherein the interpreting the fluid response from the set of fluid flow sensors to produce the piston velocity and the piston position of the piston comprises:

inputting, from one or more fluid flow sensors of the set of fluid flow sensors, a set of fluid flow signals over a time range;

determining the fluid response of the set of fluid flow sensors based on the set of fluid flow signals;

determining the piston velocity based on the fluid response of the set of fluid flow sensors over the time range; and

determining the piston position based on the piston velocity and a real-time reference.

12. The method of claim 10 , wherein the determining the shear force based on the piston velocity and the piston position comprises one of:

extracting the shear force directly from the fluid response when one or more fluid flow sensors of the set of fluid flow sensors outputs a shear force encoded signal;

determining the shear force utilizing the piston velocity and stored data for piston velocity versus shear force for one of the STF, the ASTF, and the mixture of the STF and the ASTF; and

determining the shear force utilizing the piston position and stored data for piston position and a status of the reservoir injector versus shear force for the one of the STF, the ASTF, and the mixture of the STF and the ASTF within the chamber.

13. The method of claim 10 , wherein the determining the desired response for the one or more of the STF and the ASTF based on one or more of the shear force, the piston velocity, and the piston position comprises one or more of:

interpreting a request associated with modifying one or more of object velocity and object position;

interpreting guidance from a chamber database;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the piston position is greater than a maximum piston position threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the piston position is less than a minimum piston position threshold level;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the piston velocity is greater than a maximum piston velocity threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the piston velocity is less than a minimum piston velocity threshold level;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the shear force is less than a minimum shear force threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the shear force is greater than a maximum shear force threshold level;

detecting an environmental condition warranting a change in viscosity of the STF;

establishing the desired response to include the activation of the evacuator and the reservoir injector to cause the flow of the STF from the piston compartment to the alternative reservoir and to cause the flow of the ASTF from the alternative reservoir to the piston compartment when establishing the desired response to include facilitating the modified first range of shear rates, wherein the modified first range of shear rates is less than the first range of shear rates; and

establishing the desired response to include the activation of the evacuator and the reservoir injector to cause the flow of the STF from the piston compartment to the alternative reservoir and to cause the flow of the ASTF from the alternative reservoir to the piston compartment when establishing the desired response to include facilitating the modified second range of shear rates, wherein the modified second range of shear rates is greater than the second range of shear rates.

14. The method of claim 10 , wherein the activating the reservoir injector in accordance with the desired response for the one or more of the STF and the ASTF to adjust the ASTF flow from the alternative reservoir to the piston compartment comprises one or more of:

generating a fluid activation to cause flow of the STF from the piston compartment to the alternative reservoir;

generating the fluid activation further to cause flow of the ASTF from the alternative reservoir to the piston compartment; and

outputting the fluid activation to the evacuator and the reservoir injector.

15. A non-transitory computer readable memory comprises:

a first memory element that stores operational instructions that, when executed by a processing module, causes the processing module to:

interpret a fluid response from a set of fluid flow sensors to produce a piston velocity and a piston position of a piston associated with a head unit device, wherein the set of fluid flow sensors are positioned proximal to the head unit device for controlling motion of an object, wherein the head unit device includes:

shear thickening fluid (STF), wherein the STF is configured to have a decreasing viscosity in response to a first range of shear rates and an increasing viscosity in response to a second range of shear rates, wherein the second range of shear rates are greater than the first range of shear rates,

an alternative shear thickening fluid (ASTF), wherein the ASTF is configured to have a decreasing viscosity in response to a third range of shear rates and an increasing viscosity in response to a fourth range of shear rates, wherein the fourth range of shear rates are greater than the third range of shear rates,

a chamber, the chamber configured to contain a portion of the STF and a portion of the ASTF, wherein the chamber includes a piston compartment and an alternative reservoir, wherein the alternative reservoir is further configured to contain the portion of the ASTF during a dormant timeframe,

an evacuator configured within the chamber, wherein the evacuator couples the piston compartment and the alternative reservoir controlling flow of at least some of the STF from the piston compartment to the alternative reservoir during an activation timeframe, wherein the activation timeframe is subsequent to the dormant timeframe,

the piston housed at least partially radially within the piston compartment of the chamber, the piston configured to exert pressure against one or more of the STF and the ASTF in response to movement of the piston from a force applied to the piston from the object, wherein the movement of the piston includes one of traveling through the piston compartment of the chamber in an inward direction or traveling through the piston compartment of the chamber in an outward direction, wherein the piston is further configured to affect evacuation of the at least some of the STF from the piston compartment through the evacuator to the alternative reservoir in response to the piston traveling through the piston compartment of the chamber in the inward direction during the activation timeframe, and

a reservoir injector configured within the chamber, wherein the reservoir injector further couples the alternative reservoir and the piston compartment controlling flow of at least some of the ASTF from the alternative reservoir to the piston compartment to mix with the STF during the activation timeframe to produce a mixture of the STF and the ASTF such that one of the first range of shear rates, the second range of shear rates, a modified first range of shear rates, or a modified second range of shear rates is selected for the mixture of the STF and the ASTF within the piston compartment, wherein the mixture of the STF and the ASTF is configured to have a decreasing viscosity in response to the modified first range of shear rates and an increasing viscosity in response to the modified second range of shear rates, wherein the modified second range of shear rates are greater than the modified first range of shear rates,

the set of fluid flow sensors positioned proximal to the chamber, wherein the set of fluid flow sensors provide the fluid response from the STF, and

a set of fluid manipulation emitters positioned proximal to the chamber, wherein the set of fluid manipulation emitters provide a fluid activation to the one or more of the STF and the ASTF such that one of the first range of shear rates, the second range of shear rates, the modified first range of shear rates, or the modified second range of shear rates is selected for the one or more of STF, the ASTF, and the mixture of the STF and the ASTF within the piston compartment, wherein the fluid activation further includes controlling the reservoir injector, wherein the fluid activation further includes controlling the evacuator;

a second memory element that stores operational instructions that, when executed by the processing module, causes the processing module to:

determine a shear force based on the piston velocity and the piston position;

a third memory element that stores operational instructions that, when executed by the processing module, causes the processing module to:

determine a desired response for the one or more of the STF and the ASTF based on one or more of the shear force, the piston velocity, and the piston position; and

a fourth memory element that stores operational instructions that, when executed by the processing module, causes the processing module to:

activate the reservoir injector in accordance with the desired response for the one or more of the STF and the ASTF to adjust the flow of the ASTF from the alternative reservoir to the piston compartment to cause selection of one of the first range of shear rates, the second range of shear rates, the modified first range of shear rates, or the modified second range of shear rates for the one or more of STF and the ASTF within the piston compartment.

16. The non-transitory computer readable memory of claim 15 , wherein the processing module performs functions to execute the operational instructions stored by the first memory element to cause the processing module to interpret the fluid response from the set of fluid flow sensors to produce the piston velocity and the piston position of the piston by:

inputting, from one or more fluid flow sensors of the set of fluid flow sensors, a set of fluid flow signals over a time range;

determining the fluid response of the set of fluid flow sensors based on the set of fluid flow signals;

determining the piston velocity based on the fluid response of the set of fluid flow sensors over the time range; and

determining the piston position based on the piston velocity and a real-time reference.

17. The non-transitory computer readable memory of claim 15 , wherein the processing module performs functions to execute the operational instructions stored by the second memory element to cause the processing module to determine the shear force based on the piston velocity and the piston position by one of:

extracting the shear force directly from the fluid response when one or more fluid flow sensors of the set of fluid flow sensors outputs a shear force encoded signal;

determining the shear force utilizing the piston velocity and stored data for piston velocity versus shear force for one of the STF, the ASTF, and the mixture of the STF and the ASTF; and

determining the shear force utilizing the piston position and stored data for piston position and a status of the reservoir injector versus shear force for the one of the STF, the ASTF, and the mixture of the STF and the ASTF within the chamber.

18. The non-transitory computer readable memory of claim 15 , wherein the processing module performs functions to execute the operational instructions stored by the third memory element to cause the processing module to determine the desired response for the one or more of the STF and the ASTF based on one or more of the shear force, the piston velocity, and the piston position by one or more of:

interpreting a request associated with modifying one or more of object velocity and object position;

interpreting guidance from a chamber database;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the piston position is greater than a maximum piston position threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the piston position is less than a minimum piston position threshold level;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the piston velocity is greater than a maximum piston velocity threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the piston velocity is less than a minimum piston velocity threshold level;

establishing the desired response to include facilitating the second range of shear rates to slow down the object when detecting that the shear force is less than a minimum shear force threshold level;

establishing the desired response to include facilitating the first range of shear rates to speed up the object when detecting that the shear force is greater than a maximum shear force threshold level;

detecting an environmental condition warranting a change in viscosity of the STF;

establishing the desired response to include the activation of the evacuator and the reservoir injector to cause the flow of the STF from the piston compartment to the alternative reservoir and to cause the flow of the ASTF from the alternative reservoir to the piston compartment when establishing the desired response to include facilitating the modified first range of shear rates, wherein the modified first range of shear rates is less than the first range of shear rates; and

establishing the desired response to include the activation of the evacuator and the reservoir injector to cause the flow of the STF from the piston compartment to the alternative reservoir and to cause the flow of the ASTF from the alternative reservoir to the piston compartment when establishing the desired response to include facilitating the modified second range of shear rates, wherein the modified second range of shear rates is greater than the second range of shear rates.

19. The non-transitory computer readable memory of claim 15 , wherein the processing module performs functions to execute the operational instructions stored by the fourth memory element to cause the processing module to activate the reservoir injector in accordance with the desired response for the one or more of the STF and the ASTF to adjust the ASTF flow from the alternative reservoir to the piston compartment by one or more of:

generating a fluid activation to cause flow of the STF from the piston compartment to the alternative reservoir;

generating the fluid activation further to cause flow of the ASTF from the alternative reservoir to the piston compartment; and

outputting the fluid activation to the evacuator and the reservoir injector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2023
From: GRUBE, GARY W.; LYDON, JADEN TERENCE; HERBST, CHARLES AVERY; DAVIS, LIAM C.; IVIE, BRENDEN; SCHUDA, AVERY CORRINE
To: MOSHUN, LLC
Reel/Frame 064240/0492 →
Continuity (3)
Continuation In Part 17539084 · Nov 30, 2021
Provisional Application 63250700 · Sep 30, 2021
Related Publication 20230349368A1 · Nov 2, 2023
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