IP Library Granted Patent US 12,334,563
Granted Patent B2
US 12,334,563 · App. 17/915,435 · Granted Jun 17, 2025

Ni-plated steel foil for nickel-hydrogen secondary battery current collector, nickel-hydrogen secondary battery current collector, and nickel-hydrogen secondary battery

Inventors: Hiroto Unno (Tokyo, JP); Masahiro Fukuda (Tokyo, JP); Naoki Fujimoto (Tokyo, JP); Tatsuo Nagata (Tokyo, JP)
Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
H01M4/667C22C38/002C22C38/02C22C38/04C22C38/06C22C38/12C22C38/14H01M4/669
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Quick Facts
Patent No.
US 12,334,563
App. No.
17/915,435
Granted
Jun 17, 2025
Kind
B2
Abstract

A high-strength steel foil for the positive and negative electrode current collectors of nickel-hydrogen secondary batteries which uses a light weight and economical steel foil and which is thin and strong and has excellent rust resistance and resistance to metal ion leaching. Also, a high-strength steel foil for the positive and negative electrode current collectors of nickel-hydrogen secondary batteries which has excellent elongation. The Ni-plated steel foil for hydrogen secondary battery current collectors comprises, by mass %, C: 0.0001 to 0.0200%, Si: 0.0001 to 0.0200%, Mn: 0.005 to 0.300%, P: 0.001 to 0.020%, S: 0.0001 to 0.0100%, Al: 0.0005 to 0.1000%, N: 0.0001 to 0.0040%, one or both of Ti and Nb: 0.800% or less respectively, and a balance of Fe and impurities. The Ni-plated steel foil has an Ni plating layer on both surfaces. The thickness of the Ni plating layer on both surfaces of the Ni-plated steel foil is greater than or equal to 0.15 μm, the thickness of the Ni-plated steel foil is 5 to 50 μm, the tensile strength is over 400 MPa but no greater than 1200 MPa, and the surface defect area percentage is less than or equal to 5.00% for both surfaces of the Ni-plated steel foil.

Claims (29)

1. An Ni-plated steel foil for nickel-hydrogen secondary battery current collectors comprising, by mass %,

C: 0.0001 to 0.0200%,

Si: 0.0001 to 0.0200%,

Mn: 0.005 to 0.300%,

P: 0.001 to 0.020%,

S: 0.0001 to 0.0100%,

Al: 0.0005 to 0.1000%,

N: 0.0001 to 0.0040%,

one or both of Ti and Nb: 0.800% or less respectively, and

a balance of Fe and impurities, and

having an Ni plating layer on both surfaces,

wherein, an Ni plating layer thickness of each of a first surface and second surface of the Ni-plated steel foil is greater than or equal to 0.15 μm,

a thickness of the Ni-plated steel foil is 5 to 50 μm,

a tensile strength is over 400 MPa but no greater than 1200 MPa, and

a surface defect area percentage is less than or equal to 5.00% for each of the first surface and second surface of the Ni-plated steel foil.

2. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 1 having a breaking elongation of greater than or equal to 3%.

3. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 1 wherein the thickness of the Ni-plated steel foil is 10 to 30 μm.

4. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 1 wherein the thickness of the Ni plating layer on the first surface and second surface of the Ni-plated steel foil is 0.20 to 1.50 μm.

5. A nickel-hydrogen secondary battery current collector comprising the Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 1 .

6. A nickel-hydrogen secondary battery comprising a positive electrode current collector on which a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode current collector are sequentially laid, in which nickel-hydrogen secondary battery, at least one of the positive electrode current collector and the negative electrode current collector is the nickel-hydrogen secondary battery current collector according to claim 5 .

7. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 2 wherein the thickness of the Ni-plated steel foil is 10 to 30 μm.

8. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 2 wherein the thickness of the Ni plating layer on the first surface and second surface of the Ni-plated steel foil is 0.20 to 1.50 μm.

9. The Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 3 wherein the thickness of the Ni plating layer on the first surface and second surface of the Ni-plated steel foil is 0.20 to 1.50 μm.

10. A nickel-hydrogen secondary battery current collector comprising the Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 2 .

11. A nickel-hydrogen secondary battery current collector comprising the Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 3 .

12. A nickel-hydrogen secondary battery current collector comprising the Ni-plated steel foil for nickel-hydrogen secondary battery current collectors according to claim 4 .

13. A nickel-hydrogen secondary battery comprising a positive electrode current collector on which a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode current collector are sequentially laid, in which nickel-hydrogen secondary battery, at least one of the positive electrode current collector and the negative electrode current collector is the nickel-hydrogen secondary battery current collector according to claim 10 .

14. A nickel-hydrogen secondary battery comprising a positive electrode current collector on which a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode current collector are sequentially laid, in which nickel-hydrogen secondary battery, at least one of the positive electrode current collector and the negative electrode current collector is the nickel-hydrogen secondary battery current collector according to claim 11 .

15. A nickel-hydrogen secondary battery comprising a positive electrode current collector on which a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode current collector are sequentially laid, in which nickel-hydrogen secondary battery, at least one of the positive electrode current collector and the negative electrode current collector is the nickel-hydrogen secondary battery current collector according to claim 12 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2022
From: UNNO, HIROTO; FUKUDA, MASAHIRO; FUJIMOTO, NAOKI; NAGATA, TATSUO
To: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
Reel/Frame 061248/0563 →
Priority Claims (2)
JP 2020-064395 · Mar 31, 2020 · national
JP 2020-065084 · Mar 31, 2020 · national
Continuity (1)
Related Publication 20230146305A1 · May 11, 2023
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