Battery energy storage systems mounting
A mounting structure for a series of electric battery packs ( 21 ); such packs get mounted between the two lateral chassis rails ( 11, 12 ) of a medium or heavy-duty electric vehicle. The battery packs get inserted through either the forward-facing or rear-facing ends of the chassis frame. Such chassis frame is created by joining a set of double up frame rails ( 11, 12 ) together with U-shaped cross members ( 32 ), allowing access to the interior of the chassis frame, and allowing a simplified removal and replacement of batteries for maintenance purposes.
1. An electric battery mounting structure for use in a medium or heavy-duty electric vehicle, the battery mounting structure comprising:
a chassis frame made up of:
two U-shaped longitudinal side rails, each longitudinal side rail comprising a U-shaped smaller inner frame rail and a U-shaped larger outer frame rail, the vertical part of the U-shaped frame rails being larger than the two horizontal parts of the U-shaped frame rails, the inner and outer frame rails being positioned such that the openings of the U-shaped inner and outer frame rails are oriented to the inside of the chassis frame, for each side rail, the outer surface of the vertical part of the inner frame rail connected to the inner surface of the vertical part of the outer frame rail,
one or more U shaped cross member(s), each cross member comprising a main portion and two end-sections wherein each end section comprises an inner surface for connecting to an outer surface of the outer frame rails of the longitudinal side rails,
in each side rail of the chassis frame, the size of the vertical part of the inner frame rail being inferior as compared to the size of the vertical part of the outer frame rail thereby creating a mounting channel between the outer frame rail's inside top and/or bottom surfaces, and the inner frame rail's outside top and/or bottom surfaces; and
the mounting structure further comprising
a plurality of complementary shaped restraining brackets to the frame rails, whereto electric battery packs are fixed,
whereby the brackets comprise protrusions sliding in the mounting channel between the inner frame rail and the outer frame rail.
2. The mounting structure according to claim 1 , whereby the mounting channels comprise pads enhancing the sliding of the electric battery packs.
3. The mounting structure according to claim 1 , whereby the electric battery packs comprise mounts, enabling the electric battery packs to be securely fixed to the chassis frame, either to a top flange and/or a bottom flange of the horizontal parts of the frame rails by a fixed mounting inside the mounting channel, or to the vertical parts of the frame rails.
4. The mounting structure according to claim 3 , the mounts being fixations made of a flexible medium, allowing chassis movement and vibration without damaging the electric battery packs.