IP Library Granted Patent US 12,337,776
Granted Patent B2
US 12,337,776 · App. 18/144,530 · Granted Jun 24, 2025

Emergency high voltage disconnection device for an electric aircraft

Inventors: Braedon Lohe (Essex Junction, VT); Sean Donovan (Richmond, VT); Nathan William Joseph Wiegman (Williston, VT); Sam Wagner (South Burlington, VT)
Assignee: BETA AIR LLC
B60R21/0132B60R2021/01322H01H39/00H01H2039/008
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Quick Facts
Patent No.
US 12,337,776
App. No.
18/144,530
Granted
Jun 24, 2025
Kind
B2
Abstract

A device for emergency disconnection of a high voltage electrical connection between a power source and a high voltage component of an electric aircraft in response to a crash. The device includes a controller, where the controller is configured to receive a sensor datum from a sensor of device, to determine a crash element between and initiate a disconnection protocol as a function of the crash element.

Claims (45)

1. An emergency high voltage disconnection device for an electric aircraft, the device comprising:

an electrical connection configured to transfer electrical power from a power source of an electric aircraft, wherein the electrical connection comprises:

a first conductor attached to a power source; and

a second conductor attached to the first conductor;

a safety mechanism connected to the first conductor and the second conductor, the safety mechanism having an enabled position and a disabled position, wherein the safety mechanism is configured to:

allow, in the disabled position, the transfer of electrical power from the first conductor to the second conductor;

terminate, in the enabled position, the electrical connection; a sensor configured to detect a sensor datum; and

a controller, the controller configured to initiate a disconnection protocol as a function of a crash element, wherein:

the crash element is determined as a function of sensor datum; and

the disconnection protocol comprises moving the safety mechanism from the disabled position to the enabled position.

2. The device of claim 1 , wherein the controller is further configured to: receive the sensor datum from the sensor; and

determine the crash element associated with the crash of the electric aircraft as a function of the sensor datum.

3. The device of claim 2 , wherein determining the crash element comprises determining whether the sensor datum is outside of a preconfigured threshold.

4. The device of claim 1 , wherein the controller comprises a battery management system communicatively connected to the safety mechanism.

5. The device of claim 1 , wherein the safety mechanism comprises a pyrotechnical device.

6. The device of claim 1 , wherein the safety mechanism comprises at least a contactor.

7. The device of claim 6 , wherein the at least a contactor comprises a first contactor and an orthogonal contactor, wherein the orientation of the first contactor and the orthogonal contactor are 90 degrees apart.

8. The device of claim 7 , wherein:

the power source comprises a battery pack;

the first contactor is connected to a negative output terminal of the battery pack; and

the orthogonal contactor is connected to a positive output terminal of the battery pack.

9. The device of claim 1 , wherein the sensor comprises an accelerometer.

10. The device of claim 1 , wherein the sensor comprises an inertial measurement unit.

11. A method for emergency disconnection of an electric connection of a power source of an electric aircraft in response to a crash, the method comprising:

providing an emergency high voltage disconnection device, the device comprising: an electrical connection, wherein the electrical connection comprises:

a first conductor attached to a power source; and

a second conductor attached to the first conductor; and

a safety mechanism connected to the first conductor and the second conductor; detecting, by a sensor, a sensor datum;

transferring, in a disabled position of the safety mechanism, electrical power from a power source from the first conductor to the second conductor;

terminating, in an enabled position of the safety mechanism, the electrical connection so that electrical power cannot traverse from the first conductor to the second conductor; and

initiating, by the controller, a disconnection protocol as a function of the crash element, wherein the disconnection protocol comprises instructions that move the safety mechanism from a disabled position to an enabled position to terminate the electrical connection.

12. The method of claim 11 , further comprising:

receiving, by the controller, the sensor datum from the sensor; and

determining, by the controller, the crash element associated with the crash of the electric aircraft as a function of the sensor datum.

13. The method of claim 12 , wherein determining the crash element comprises determining whether the sensor datum is outside of a preconfigured threshold.

14. The method of claim 11 , wherein the controller comprises a battery management system communicatively connected to the safety mechanism.

15. The method of claim 11 , wherein the safety mechanism comprises a pyrotechnical device.

16. The method of claim 11 , wherein the safety mechanism comprises at least a contactor.

17. The method of claim 16 , wherein the at least a contactor comprises a first contactor and an orthogonal contactor, wherein the orientation of the first contactor and the orthogonal contactor are 90 degrees apart.

18. The method of claim 17 , wherein:

the power source comprises a battery pack;

the first contactor is connected to a negative output terminal of the battery pack; and

the orthogonal contactor is connected to a positive output terminal of the battery pack.

19. The method of claim 11 , wherein the sensor comprises an accelerometer.

20. The method of claim 11 , wherein the sensor comprises an inertial measurement unit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2025
From: LOHE, BRAEDON; DONOVAN, SEAN; WIEGMAN, NATHAN WILLIAM JOSEPH; WAGNER, SAM
To: BETA AIR LLC
Reel/Frame 071175/0847 →
Continuity (2)
Continuation In Part 17736191 · May 4, 2022
Related Publication 20230356681A1 · Nov 9, 2023
References Cited (2)
US 20200290742A1 · Kumar · 2020 [cited by examiner]
US 20220328893A1 · Oenick · 2022 [cited by examiner]