IP Library Granted Patent US 12,338,632
Granted Patent B2
US 12,338,632 · App. 18/093,952 · Granted Jun 24, 2025

Roofing structures and related methods

Inventors: Daniel E. Boss (Morris Township, NJ); Li-Ying Yang (Whippany, NJ); Eric R. Anderson (Montclair, NJ); David Scott (Grove City, OH)
Assignee: BMIC LLC
E04D13/15E04D5/00E04D3/366
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,338,632
App. No.
18/093,952
Granted
Jun 24, 2025
Kind
B2
Abstract

Some embodiments relate to a roofing structure. The roofing structure comprises a plurality of roofing membranes positioned on a roofing substrate. Each of the plurality of roofing membranes comprises an edge portion that abuts or overlaps with, or is adjacent to, an edge portion of another roofing membrane, so as to define a plurality of seams between adjacent roofing membranes. The roofing structure further comprises a plurality of standing seam structures positioned over the plurality of seams so as to conceal the plurality of seams.

Claims (50)

1. A roofing structure comprising:

a roofing substrate;

a plurality of roofing membranes positioned along the roofing substrate, the plurality of roofing membranes comprising:

a first roofing membrane having a first edge portion and a second edge portion opposite the first edge portion; and

a second roofing membrane comprising a first edge portion, and a second edge portion opposite the first edge portion;

wherein the first edge portion of the second roofing membrane is configured to overlie the first edge portion of the first roofing membrane in overlapping contact therewith so as to define a first seam between the first roofing membrane and the second roofing membrane;

wherein the first edge portion and the second edge portion of each of the roofing membranes comprise at least one of a selvage edge, an offset edge, or a combination thereof; and

at least one standing seam structure positioned over the first seam, the at least one standing seam structure having a vertical member, and a horizontal member extending substantially perpendicular to the vertical member and configured to substantially conceal the first seam;

wherein the at least one standing seam structure comprises a monolithic structure with the horizontal member being integral with the vertical member; and

wherein the at least one standing seam structure is secured to the first roofing membrane and the second roofing membrane with the horizontal member of the at least one standing seam structure extending over the first seam and in contact with the first roofing membrane and the second roofing membrane.

2. The roofing structure of claim 1 , wherein the roofing substrate comprises a pitch of 4:12 to 12:12.

3. The roofing structure of claim 1 , further comprising a third roofing membrane having a first edge portion, and a second edge portion opposite the first edge portion; wherein the second edge portion of the third roofing membrane is configured to overlap the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane.

4. The roofing structure of claim 3 , wherein the second edge portion of the third roofing membrane comprises a selvage edge, an offset edge, or a combination thereof.

5. The roofing structure of claim 1 , further comprising a third roofing membrane having a first edge portion, and a second edge portion opposite the first edge portion and configured to overlap the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane; and wherein the at least one standing seam structure comprises a first standing seam structure positioned over the first seam, a second standing seam structure positioned over the second seam, and a third standing seam structure positioned over a non-edge portion of at least one of the first roofing membrane, the second roofing membrane, or the third roofing membrane.

6. The roofing structure of claim 5 , wherein the third standing seam structure is positioned substantially parallel to at least one of the first standing seam structure, the second standing seam structure, or both the first standing seam structure and the second standing seam structure.

7. The roofing structure of claim 1 , wherein the plurality of roofing membranes comprises single layer membranes, multi-layer membranes, or a combination thereof.

8. The roofing structure of claim 1 , wherein the at least one standing seam structure comprises an inverted T-shaped standing seam structure.

9. The roofing structure of claim 1 , wherein the at least one standing seam structure comprises an L-shaped standing seam structure.

10. The roofing structure of claim 1 , wherein the horizontal member of the at least one standing seam structure further comprises a recessed cavity formed in a bottom surface thereof; wherein the recessed cavity is configured to receive at least a portion of overlapped first edge portions of the first roofing membrane and the second roofing membrane.

11. A method, comprising:

obtaining a plurality of roofing membranes, each of the roofing membranes comprising a first edge portion and a second edge portion opposite the first edge portion;

wherein the first edge portion and the second edge portion of the roofing membranes comprise at least one of a selvage edge, an offset edge, or a combination thereof;

positioning a first roofing membrane on a roofing substrate;

positioning a second roofing membrane on the roofing substrate adjacent the first roofing membrane, with the first edge portion of the second roofing membrane in overlapped contact with the first edge portion of the first roofing membrane so as to define a seam therebetween; and

positioning at least one standing seam structure over the seam defined between the first and second roofing membranes;

wherein the at least one standing seam structure is configured to substantially cover and conceal the seam;

wherein the at least one standing seam structure includes a vertical member and a horizontal member extending substantially perpendicular to the vertical member;

wherein the at least one standing seam structure comprises a monolithic structure with the horizontal member being integral with the vertical member; and

securing the at least one standing seam structure to the first roofing membrane and the second roofing membrane with the horizontal member extending over the seam and in contact with the first roofing membrane and the second roofing membrane.

12. The method of claim 11 , further comprising positioning a third roofing membrane on the roofing substrate adjacent the second roofing membrane, with a second edge portion of the third roofing membrane in overlapping contact with the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane.

13. The method of claim 12 , further comprising positioning a second standing seam structure over the second seam so as to conceal the second seam.

14. The method of claim 13 , further comprising positioning a third standing seam structure along a non-edge portion of at least one of the first roofing membrane, the second roofing membrane, or any combination thereof.

15. The method of claim 11 , wherein positioning the first roofing membrane and positioning the second roofing membrane on the roofing substrate comprise applying the first and second roofing membranes across a slope of the roofing substrate, with the at least one standing seam structure extending in a substantially horizontal direction.

16. The method of claim 11 , wherein positioning the first roofing membrane and positioning the seconding roofing membrane on the roofing substrate comprise applying the first and second roofing membranes along a slope of the roofing substrate extending from a ridge to an eave, with the at least one standing seam structure extending in a substantially vertical direction.

17. A roofing structure, comprising:

a roofing substrate;

a plurality of roofing membranes positioned on the roofing substrate, each of the roofing membranes comprising a sheet formed from a weather resistant material and having a first edge portion and a second edge portion;

wherein a first edge portion of a first roofing membrane is positioned in overlapping contact with an adjacent first edge portion of a second roofing membrane so as to define a seam between the first roofing membrane and the second roofing membrane;

wherein the first edge portion and the second edge portion of each of the roofing membranes comprise at least one of a selvage edge, an offset edge, or a combination thereof; and

at least one standing seam structure positioned over the seam between the first roofing membrane and the second roofing membrane, the at least one standing seam structure comprising a vertical member and a horizontal member extending substantially perpendicular to the vertical member;

wherein the at least one standing seam structure is configured to seat over the seam between the first roofing membrane and the second roofing membrane sufficient to conceal the seam;

wherein the at least one standing seam structure comprises a monolithic structure with the horizontal member being integral with the vertical member; and

wherein the at least one standing seam structure is secured to the first roofing membrane and the second roofing membrane with the horizontal member extending over the seam and in contact with the first roofing membrane and the second roofing membrane.

18. The roofing structure of claim 17 , wherein the plurality of roofing membranes comprises single layer membranes, multi-layer membranes, or a combination thereof.

19. The roofing structure of claim 17 , further comprising a third roofing membrane having a first edge portion, and a second edge portion opposite the first edge portion and configured to overlap the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane; a second standing seam structure positioned over the second seam; and a third standing seam structure positioned over a non-edge portion of at least one of the first roofing membrane, the second roofing membrane, or the third roofing membrane.

20. The roofing structure of claim 17 , wherein the at least one standing seam structure comprises an inverted T-shaped standing seam structure.

21. The roofing structure of claim 17 , wherein at least one standing seam structure comprises an inverted L-shaped standing seam structure.

22. The roofing structure of claim 17 , wherein the horizontal member of the at least one standing seam structure further comprises a recessed cavity formed in a bottom surface thereof; wherein the recessed cavity is configured to receive at least a portion of overlapped first edge portions of the first roofing membrane and the second roofing membrane.

23. The roofing structure of claim 17 , wherein the roofing substrate comprises at least one of a plywood substrate, a glass substrate, a cellulosic substrate, a polymeric substrate, a shingle, a scrim, a fabric, a glass mat, a fiberglass mat, an asphalt-coated fiberglass mat, an underlayment, a roofing membrane, a roof deck, a photovoltaic (PV) panel, a modified bitumen (MODBIT) material, a polyisocyanurate (ISO) foam board, a cover board, a gypsum board, metal panel, a concrete slab, a chimney, an asphalt material, or a combination thereof.

24. The roofing structure of claim 17 , wherein the roofing membranes comprise at least one of a thermoplastic polyolefin (TPO), a polyvinyl chloride (PVC), an ethylene propylene diene monomer rubber (EPDM), poly(styrene-butadiene-styrene) (SBS), atactic polypropylene (APP), or a combination thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: BOSS, DANIEL E.; ANDERSON, ERIC R.; YANG, LI-YING; SCOTT, DAVID
To: BMIC LLC
Reel/Frame 062465/0559 →
Continuity (2)
Provisional Application 63297443 · Jan 7, 2022
Related Publication 20230220675A1 · Jul 13, 2023
References Cited (86)
US 220181A · Slaughter · 1879 [cited by applicant]
US 259228A · Kane · 1882 [cited by examiner]
US 550325A · Kinnear · 1895 [cited by applicant]
US 993686A · Howard · 1911 [cited by examiner]
US 2160845A · Eason · 1939 [cited by examiner]
US 2234799A · Eason · 1941 [cited by examiner]
US 2241058A · Eason · 1941 [cited by examiner]
US 3111787A · Chamberlain · 1963 [cited by applicant]
US 3760546A · Martin et al. · 1973 [cited by applicant]
US 4135342A · Cotter · 1979 [cited by applicant]
US 4192116A · Kelly · 1980 [cited by examiner]
US 4439969A · Bartlett · 1984 [cited by applicant]
US 4668315A · Brady et al. · 1987 [cited by applicant]
US RE32710E · Seaman · 1988 [cited by examiner]
US 5295338A · Guffey et al. · 1994 [cited by applicant]
US 5535567A · Cahoon · 1996 [cited by applicant]
US 5572843A · Jordan · 1996 [cited by examiner]
US 6230461B1 · Piront · 2001 [cited by applicant]
US 6272807B1 · Waldrop · 2001 [cited by applicant]
US 6730841B2 · Heckeroth · 2004 [cited by applicant]
US 7690169B2 · Saarenko et al. · 2010 [cited by applicant]
US 7712278B2 · Lonardi · 2010 [cited by applicant]
US 7861478B2 · Kalkanoglu et al. · 2011 [cited by applicant]
US 7900414B2 · Seccombe · 2011 [cited by applicant]
US 8028475B2 · Sigmund et al. · 2011 [cited by applicant]
US 8171689B2 · Pierson et al. · 2012 [cited by applicant]
US 8230656B2 · Kalkanoglu et al. · 2012 [cited by applicant]
US 8316603B2 · Flynn et al. · 2012 [cited by applicant]
US 8438800B2 · McLain et al. · 2013 [cited by applicant]
US 8438801B2 · McLain et al. · 2013 [cited by applicant]
US 8561364B2 · Pendley et al. · 2013 [cited by applicant]
US 8806827B2 · Perttula et al. · 2014 [cited by applicant]
US 8834993B2 · Yang · 2014 [cited by applicant]
US 8863442B2 · Freeman · 2014 [cited by applicant]
US 9003733B1 · Simpson et al. · 2015 [cited by applicant]
US 9027291B2 · Pendley et al. · 2015 [cited by applicant]
US 9097019B1 · Rasmussen et al. · 2015 [cited by applicant]
US 9127461B2 · Pendley et al. · 2015 [cited by applicant]
US 9181702B2 · Rasmussen et al. · 2015 [cited by applicant]
US 9181703B2 · Rasmussen et al. · 2015 [cited by applicant]
US 9181704B2 · Rasmussen et al. · 2015 [cited by applicant]
US 9206606B2 · Jaks · 2015 [cited by applicant]
US 9212488B1 · McGraw et al. · 2015 [cited by applicant]
US 9334652B2 · Plath et al. · 2016 [cited by applicant]
US 9404262B1 · Smith, Jr. · 2016 [cited by applicant]
US 9493955B1 · Christian · 2016 [cited by applicant]
US 9574351B2 · Karr et al. · 2017 [cited by applicant]
US 9637927B2 · Pendley et al. · 2017 [cited by applicant]
US 9677279B2 · Pendley et al. · 2017 [cited by applicant]
US 9689164B2 · Rasmussen et al. · 2017 [cited by applicant]
US 9708814B2 · Vander Laan et al. · 2017 [cited by applicant]
US 9963880B2 · Kraus et al. · 2018 [cited by applicant]
US 10316519B2 · Bogh et al. · 2019 [cited by applicant]
US 10422138B1 · French et al. · 2019 [cited by applicant]
US 10465384B2 · Bogh et al. · 2019 [cited by applicant]
US 10742159B2 · Sabban · 2020 [cited by applicant]
US 10808403B2 · Bodwell et al. · 2020 [cited by applicant]
US 10866012B2 · Kvasnicka et al. · 2020 [cited by applicant]
US 10876304B2 · Shaw · 2020 [cited by applicant]
US 10920429B2 · Shaw · 2021 [cited by applicant]
US 10968634B2 · Bolo · 2021 [cited by applicant]
US 11236510B2 · Stephan et al. · 2022 [cited by applicant]
US 11447954B2 · McDonald · 2022 [cited by applicant]
US 20060032176A1 · Pierson · 2006 [cited by examiner]
US 20060096211A1 · Verheyen · 2006 [cited by examiner]
US 20100146898A1 · Pierson · 2010 [cited by examiner]
US 20100287849A1 · Covone · 2010 [cited by examiner]
US 20130186028A1 · Resso et al. · 2013 [cited by applicant]
US 20140086680A1 · Header · 2014 [cited by examiner]
US 20140215963A1 · Bradenburg et al. · 2014 [cited by applicant]
US 20160123013A1 · Rasmussen et al. · 2016 [cited by applicant]
US 20180347196A1 · Stearns · 2018 [cited by examiner]
US 20210095467A1 · Zheng et al. · 2021 [cited by applicant]
US 20210156150A1 · Boss et al. · 2021 [cited by applicant]
US 20210222432A1 · Anderson et al. · 2021 [cited by applicant]
US 20210285218A1 · Lowe · 2021 [cited by applicant]
US 20210301534A1 · Svec et al. · 2021 [cited by applicant]
US 20210317661A1 · Svec et al. · 2021 [cited by applicant]
US 20210317662A1 · Svec et al. · 2021 [cited by applicant]
US 20220064955A1 · Nelson, Jr. · 2022 [cited by applicant]
US 20220195733A1 · Nash · 2022 [cited by examiner]
CN 108149849A · 2018 [cited by applicant]
S&T Metals; https://www.stmetals.net/commerical-metal-roofing/custom-metal-roofing/; Custom Metal Roofing; Custom Metal Roofing Made right on the Job-site by S&T Metals; dated Dec. 30, 2019. [cited by applicant]
JMAR Roofing & Sheet Metal; On-Site Roof Panel Manufacturing a Plus; available before Dec. 30, 2019. [cited by applicant]
Cost Comparison Helper; http://costcomparisonhelper.com/compare-prices/roofing/steel-roofing.html; Compare Average Cost of Steel Roofing InstallationISteel Roofing Price Quotes; ; pp. 1-4; available as of Nov. 20, 2014. [cited by applicant]
AMR-Advantage Metal Roofs; http://www.advantagementalroofs.com/country_manor_shake.html; Austin Texas Metal Roofing Professionals—Advantage Metal Roofs; pp. 1-2; available as of Nov. 20, 2014. [cited by applicant]