IP Library › Granted Patent US 12,342,960
Granted Patent B1
US 12,342,960 · App. 18/586,487 · Granted Jul 1, 2025

Grill feed and burn system

Inventors: Justin Johnson (Gilbert, AZ); Christopher James (Phoenix, AZ)
Assignee: Dansons US, LLC
A47J37/0786A47J37/0704
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Quick Facts
Patent No.
US 12,342,960
App. No.
18/586,487
Granted
Jul 1, 2025
Kind
B1
Abstract

In an embodiment, a cooking appliance for cooking with a fuel includes a hopper configured to hold the fuel and a burn pot configured to receive the fuel and hold the fuel during combustion thereof. A feed tube extends from an upstream end, proximate the hopper, to a downstream end, proximate the burn pot, wherein the feed tube is configured to move the fuel from the upstream end to the downstream end. The upstream end of the feed tube is lower than the downstream end of the feed tube.

Claims (47)

1. A cooking appliance for cooking with a fuel, the cooking appliance comprising:

a hopper configured to hold the fuel and funnel the fuel into a throat, the throat extending between the hopper and an outlet of the cooking appliance;

a burn pot configured to receive the fuel and hold the fuel during combustion thereof;

a feed tube extending from an upstream end, proximate the hopper, to a downstream end, proximate the burn pot, wherein the feed tube is configured to move the fuel from the upstream end to the downstream end;

the upstream end of the feed tube is lower than the downstream end of the feed tube; and

a drain at the upstream end of the feed tube, disposed in the throat between the hopper and the outlet, and a trap mounted for sliding, reciprocating movement out of and into the throat between a first position in which the trap opens the drain to clear the fuel from the feed tube into the throat and out the outlet, and a second position in which the trap closes the drain;

wherein the trap includes a semi-cylindrical medial channel, disposed below an underside of the feed tube, and opposed flanges extending apart from the channel;

in the first position, the channel is out of registration with the drain to open the drain and the flanges open the throat on opposed sides of the feed tube, and

in the second position, the channel covers the drain and the flanges occlude the throat on the opposed sides of the feed tube.

2. The cooking appliance of claim 1 , further comprising an auger mounted for rotation within the feed tube.

3. The cooking appliance of claim 1 , further comprising a flap hinged for pivotal movement at the downstream end of the feed tube.

4. The cooking appliance of claim 1 , wherein the burn pot is disposed lower than the downstream end of the feed tube.

5. The cooking appliance of claim 1 , further comprising a slide extending between the downstream end of the feed tube and the burn pot for conveying the fuel ejected out of the downstream end into the burn pot.

6. The cooking appliance of claim 5 , wherein the slide is angled.

7. The cooking appliance of claim 5 , further comprising a ramp below the downstream end of the feed tube, the ramp comprising a cantilevered body with a free end suspended into the burn pot.

8. The cooking appliance of claim 1 , further comprising a fan configured to draw air into the cooking appliance and direct it toward the burn pot.

9. The cooking appliance of claim 8 , wherein:

the fan is below the feed tube and rotates along a fan axis; and

the feed tube extends along a feed axis which is parallel to the fan axis.

10. The cooking appliance of claim 8 , further comprising:

a plenum separated by the fan into first and second compartments;

the feed tube extends through both the first and second compartments;

the burn pot is disposed in the second compartment; and

the fan draws air into the first compartment and moves the air into the second compartment.

11. A cooking appliance for cooking with a fuel, the cooking appliance comprising:

a hopper configured to hold the fuel and funnel the fuel into a throat, the throat extending between the hopper and an outlet of the cooking appliance;

a burn pot configured to receive the fuel and hold the fuel during combustion thereof, a feed tube configured to receive the fuel from the hopper at a first height, move the fuel from the hopper, and eject the fuel at a second height into the burn pot; and

a drain at the upstream end of the feed tube, disposed in the throat between the hopper and the outlet, and a trap mounted for sliding, reciprocal movement out of and into the throat between a first position in which the trap opens the drain to clear the fuel from the feed tube into the throat and out the outlet, and a second position in which the trap closes the drain;

wherein the trap includes a semi-cylindrical medial channel, disposed along and shaped to correspond to an underside of the feed tube, and flanges extending apart from the channel;

in the first position, the channel is out of registration with the drain to open the drain and the flanges open the throat on opposed sides of the feed tube, and

in the second position, the channel covers the drain and the flanges occlude the throat on the opposed sides of the feed tube;

wherein the second height is greater than the first height.

12. The cooking appliance of claim 11 , further comprising an auger mounted for rotation within the feed tube.

13. The cooking appliance of claim 11 , further comprising a flap hinged for pivotal movement at a downstream end of the feed tube.

14. The cooking appliance of claim 11 , wherein the burn pot is disposed lower than a downstream end of the feed tube above the burn pot.

15. The cooking appliance of claim 11 , further comprising a slide extending between the feed tube and the burn pot for conveying the fuel ejected out of the feed tube into the burn pot.

16. The cooking appliance of claim 15 , wherein the slide is angled.

17. The cooking appliance of claim 15 , further comprising a ramp below the feed tube, the ramp comprising a cantilevered body with a free end suspended into the burn pot.

18. The cooking appliance of claim 11 , further comprising a fan configured to draw air into the cooking appliance and direct it toward the burn pot.

19. The cooking appliance of claim 18 , wherein:

the fan is below the feed tube and rotates along a fan axis; and

the feed tube extends along a feed axis which is parallel to the fan axis.

20. The cooking appliance of claim 18 , further comprising:

a plenum separated by the fan into first and second compartments;

the feed tube extends through both the first and second compartments;

the burn pot is disposed in the second compartment; and

the fan draws air into the first compartment and moves the air into the second compartment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2024
From: JOHNSON, JUSTIN; JAMES, CHRISTOPHER
To: DANSONS US, LLC
Reel/Frame 066553/0396 →
Continuity (1)
Provisional Application 63458388 · Apr 10, 2023
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