IP Library Granted Patent US 12,343,713
Granted Patent B2
US 12,343,713 · App. 17/599,239 · Granted Jul 1, 2025

Catalytically active particulate filter

Inventors: Jan Schoenhaber (Darmstadt, DE); Naina Deibel (Pfungstadt, DE); Martin Roesch (Rodgau, DE); Joerg-Michael Richter (Frankfurt, DE)
Assignee: UMICORE AG & CO. KG
B01J35/19B01D46/0027B01D53/945B01J23/002B01J23/10B01J23/464B01J35/613B01J35/615F01N3/0222F01N3/035F01N3/101F01N3/2803B01D2255/1023B01D2255/1025B01D2255/2061B01D2255/2063B01D2255/2066B01D2255/2092B01D2255/407B01D2255/908B01D2255/9155B01D2279/30F01N2330/30
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,343,713
App. No.
17/599,239
Granted
Jul 1, 2025
Kind
B2
Abstract

The invention relates to a particulate filter which comprises a wall flow filter of length L and two different catalytically active coatings Y and Z, wherein the wall flow filter comprises channels E and A that extend in parallel between a first and a second end of the wall flow filter and are separated by porous walls which form surfaces OE and OA, respectively, and the channels E are closed at the second end and the channels A are closed at the first end. The invention is characterised in that the coating Y is located in the channels E on the surfaces OE and the coating Z is located in the channels A on the surfaces OA.

Claims (15)

1. Particulate filter which comprises a wall flow filter of length L and two different coatings Y and Z, wherein the wall flow filter comprises channels E and A that extend in parallel between a first and a second end of the wall flow filter and are separated by porous walls which form surfaces OF and OA, respectively, and wherein the channels E are closed at the second end and the channels A are closed at the first end,

characterized in that

coating Y is located in channels E on the surfaces OF and extends from the first end of the wall flow filter over 55 to 90% of the length L and contains aluminum oxide in an amount of 35 to 60% by weight based on the total weight of the coating Y, palladium, rhodium or palladium and rhodium and one or more oxygen storage components in an amount of 40 to 50% by weight based on the total weight of the coating Y, and

coating Z is located in the channels A on the surfaces OA and extends from the second end of the wall flow filter over 55 to 90% of the length L and contains aluminum oxide in an amount of 30 to 50% by weight based on the total weight of the coating, palladium or palladium and rhodium and one or more oxygen storage components in a total amount of 50 to 80% by weight based on the total weight of the coating Z.

2. Particulate filter according to claim 1 , characterized in that the coating Y extends from the first end of the wall flow filter over 57 to 80% of the length L of the wall flow filter.

3. Particulate filter according to claim 1 , characterized in that the coating Z extends from the second end of the wall flow filter over 57 to 80% of the length L of the wall flow filter.

4. Particulate filter according to claim 1 , characterized in that each of the coatings Y and Z contains one or more of the precious metals fixed to one or more carrier materials, and one or more oxygen storage components.

5. Particulate filter according to claim 4 , characterized in that the carrier materials for the precious metals are selected from the series consisting of aluminum oxide, doped aluminum oxide, silicon oxide, titanium dioxide and mixed oxides of one or more of these.

6. Particulate filter according to claim 4 , characterized in that the carrier materials for the precious metals are metal oxides with a BET surface area of 30 to 250 m 2 /g (determined according to DIN 66132).

7. Particulate filter according to claim 4 , characterized in that the coatings Y and Z contain a cerium/zirconium/rare earth metal mixed oxide as oxygen storage component.

8. Particulate filter according to claim 7 , characterized in that the cerium/zirconium/rare earth metal mixed oxides contain lanthanum oxide, yttrium oxide, praseodymium oxide, neodymium oxide and/or samarium oxide as rare earth metal oxide.

9. Particulate filter according to claim 7 , characterized in that the cerium/zirconium/rare earth metal mixed oxides contain lanthanum oxide and yttrium oxide, yttrium oxide and praseodymium oxide or lanthanum oxide and praseodymium oxide as rare earth metal oxide.

10. Particulate filter according to claim 4 , characterized in that the coatings Y and Z both comprise lanthanum-stabilized aluminum oxide, palladium, rhodium or palladium and rhodium and an oxygen storage component comprising zirconium oxide, cerium oxide, lanthanum oxide, and yttrium oxide and/or praseodymium oxide.

11. Particulate filter according to claim 10 , characterized in that coating Z comprises an additional oxygen storage component which contains zirconium oxide, cerium oxide, lanthanum oxide, and praseodymium oxide and/or yttrium oxide.

12. Method for removing particles, carbon monoxide, hydrocarbons and nitrogen oxides from the exhaust gas of combustion engines fueled by a stoichiometric air/fuel mixture, characterized in that the exhaust gas is passed over a particulate filter according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2021
From: SCHOENHABER, JAN; DEIBEL, NAINA; ROESCH, MARTIN; RICHTER, JOERG-MICHAEL
To: UMICORE AG & CO. KG
Reel/Frame 057824/0892 →
Continuity (1)
Related Publication 20220168721A1 · Jun 2, 2022
References Cited (33)
US 7722829B2 · Punke · 2010 [cited by examiner]
US 8066963B2 · Klingmann et al. · 2011 [cited by applicant]
US 8640440B2 · Klingmann et al. · 2014 [cited by applicant]
US 9238982B2 · Springer et al. · 2016 [cited by applicant]
US 11203958B2 · Clowes et al. · 2021 [cited by applicant]
US 11623179B2 · Schoenhaber · 2023 [cited by examiner]
US 11702971B2 · Schoenhaber · 2023 [cited by examiner]
US 20210086134A1 · Schoenhaber et al. · 2021 [cited by applicant]
CN 105964253A · 2016 [cited by applicant]
CN 108295851A · 2018 [cited by applicant]
DE 102011050788A1 · 2012 [cited by applicant]
EP 1657410A2 · 2006 [cited by applicant]
EP 2042225A1 · 2009 [cited by applicant]
EP 2042226A2 · 2009 [cited by applicant]
EP 3162428A1 · 2017 [cited by applicant]
EP 3205388A1 · 2017 [cited by applicant]
EP 3207977A1 · 2017 [cited by applicant]
EP 3207978A1 · 2017 [cited by applicant]
EP 3207987A1 · 2017 [cited by applicant]
EP 3207989A1 · 2017 [cited by applicant]
EP 3207990A1 · 2017 [cited by applicant]
EP 3501647A1 · 2019 [cited by applicant]
JP 2018537265A · 2018 [cited by applicant]
WO 2018172299A1 · 2018 [cited by applicant]
International Search Report dated Dec. 6, 2019 for International Patent Application No. PCT/EP2019/057993 (4 pages in German with English Translation). [cited by applicant]
Written Opinion of the International Searching Authority dated Dec. 6, 2019 for International Patent Application No. PCT/EP2019/057993 (6 pages in German with English Translation). [cited by applicant]
International Preliminary Report on Patentability dated Sep. 28, 2021 for International Patent Application No. PCT/EP2019/057993 (7 pages in German with English Translation). [cited by applicant]
Von Johann Siebler, et al. MTZ Motortechnische Zeitschrift [Katalysatorprüfung] 1994, 55, pp. 214-218. [cited by applicant]
DIN 66132: Bestimmung der spezifischen Oberfläche von Feststoffen durch Stickstoffadsorption; Einpunkt-Differenzverfahren nach Haul und Dümbgen. [Determination of specific surface area of solids by adsorption of nitroge… [cited by applicant]
Von Johann Siebler, et al. MTZ Motortechnische Zeitschrift [Katalysatorprüfung] 1994, 55, pp. 214-218 (Resubmitted with improved English machine translation). [cited by applicant]
First Office Action and Search Report mailed Apr. 20, 2023 for Chinese Patent Application No. 201980094861.1 (6 pages Chinese; 6 pages English translation). [cited by applicant]
Second Office Action mailed Sep. 8, 2023 for Chinese Patent Application No. 201980094861.1 (5 pages Chinese; 7 pages English translation). [cited by applicant]
Office Communication mailed Apr. 3, 2025 for European Patent Application No. 19 715 055.0 (6 pages in German; 6 pages English translation). [cited by applicant]