IP Library Granted Patent US 12,349,881
Granted Patent B2
US 12,349,881 · App. 18/179,155 · Granted Jul 8, 2025

Systems and methods for instrument engagement

Inventors: Gabriel F. Brisson (Livermore, CA); Gregory W. Dachs, II (San Mateo, CA); Niels Smaby (Palo Alto, CA); Melody Wu (Sunnyvale, CA)
Assignee: INTUITIVE SURGICAL OPERATIONS, INC.
A61B17/00A61B34/35A61B2017/00477A61B2034/302A61B2090/066
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,349,881
App. No.
18/179,155
Granted
Jul 8, 2025
Kind
B2
Abstract

A method of engaging a medical instrument with a medical instrument manipulator comprises receiving an indication that a first input coupling of the medical instrument is positioned adjacent to a first drive output of the manipulator. The first drive output is driven by a first actuating element. In response to receiving the indication, the first drive output is rotated in a first rotational direction. A determination is made, by one or more processors, as to whether a resistance torque is experienced by the first actuating element after rotating the first drive output in the first rotational direction. If the resistance torque is not experienced by the first actuating element after rotating of the first drive output in the first rotational direction, the first drive output is rotated in a second rotational direction. A determination is made, by the one or more processors, as to whether a resistance torque is experienced by the first actuating element after rotating of the first drive output in the second rotational direction.

Claims (58)

1. A computer-assisted device comprising:

an instrument carriage configured to couple to an adapter, the adapter configured for engaging with an instrument;

a first actuating element; and

one or more processors;

wherein the one or more processors are configured to perform operations comprising:

receiving an indication that a first input coupling of the instrument is positioned adjacent to the adapter;

in response to receiving the indication, driving the first actuating element for moving a first output coupling in a first direction, and determining whether the first actuating element experiences a first force or torque during the moving the first output coupling in the first direction; and

in response to the first actuating element not experiencing the first force or torque during the moving the first output coupling in the first direction, driving the first actuating element for moving the first output coupling in a second direction, and determining whether the first actuating element experiences a second force or torque during the moving the first output coupling in the second direction.

2. The computer-assisted device of claim 1 , wherein the operations further comprise:

in response to the first actuating element not experiencing the second force or torque during the moving the first output coupling in the second direction, driving the first actuating element for moving the first output coupling again in the first direction; and

determining whether the first actuating element experiences the first force or torque during the moving the first output coupling again in the first direction.

3. The computer-assisted device of claim 1 , wherein the adapter comprises a second output coupling, wherein the second output coupling is coupled to be driven by a second actuating element, and wherein the operations further comprise:

driving the second actuating element for moving the second output coupling in a third direction in response to: the first actuating element experiencing the first force or torque during the moving the first output coupling in the first direction, or the first actuating element experiencing the second force or torque during the moving the first output coupling in the second direction; and

determining whether the second actuating element experiences a third force or torque during the moving the second output coupling in the third direction.

4. The computer-assisted device of claim 3 , wherein the first force or torque and the third force or torque are each a unique threshold.

5. The computer-assisted device of claim 1 , wherein the adapter comprises a second output coupling, the second output coupling coupled to be driven by a second actuating element, the operations further comprising:

driving the second actuating element for moving the second output coupling in a third direction in parallel with the moving the first output coupling in the first direction; and

determining whether a third force or torque is experienced by the second actuating element during the moving the second output coupling in the third direction.

6. The computer-assisted device of claim 5 , wherein the first force or torque and the third force or torque are each a unique threshold.

7. The computer-assisted device of claim 1 , wherein:

the first force or torque is due to a first stall or due to a first physical limitation that prevents engagement of the instrument with the adapter; or

the second force or torque is due to a second stall or due to a second physical limitation that prevents the engagement of the instrument with the adapter.

8. The computer-assisted device of claim 1 , wherein driving the first actuating element for moving the first output coupling in the first direction comprises driving the first actuating element for moving the first output coupling in accordance with a preprogrammed number of rotations.

9. The computer-assisted device of claim 8 , wherein the operations further comprise:

aborting the moving the first output coupling in response to determining an engagement of the instrument with the adapter.

10. The computer-assisted device of claim 1 , wherein the instrument is configured to be inserted into a cannula during use, the operations further comprising:

inhibiting a distal end of the instrument from moving beyond the cannula until a successful engagement of the instrument with the adapter.

11. The computer-assisted device of claim 1 , wherein:

moving the first output coupling in a first direction comprises rotating the first output coupling in a first rotational direction; and

moving the first output coupling in a second direction comprises rotating the first output coupling in a second rotational direction.

12. A method of engaging an instrument with an adapter coupled to an instrument carriage, a first output coupling of the adapter coupled to be driven by a first actuating element, the method comprising:

receiving an indication that a first input coupling of the instrument is positioned adjacent to the adapter;

in response to receiving the indication, driving the first actuating element for moving the first output coupling in a first direction, and determining whether the first actuating element experiences a first force or torque during the moving the first output coupling in the first direction; and

in response to the first actuating element not experiencing the first force or torque during the moving the first output coupling in the first direction, driving the first actuating element for moving the first output coupling in a second direction, and determining whether the first actuating element experiences a second force or torque during the moving the first output coupling in the second direction.

13. The method of claim 12 , further comprising:

in response to the first actuating element not experiencing the second force or torque during the moving the first output coupling in the second direction, driving the first actuating element for moving the first output coupling again in the first direction, and

determining whether the first actuating element experiences the first force or torque during the moving the first output coupling again in the first direction.

14. The method of claim 12 , wherein the adapter comprises a second output coupling, the second output coupling coupled to be driven by a second actuating element, the method further comprising:

driving the second actuating element for moving the second output coupling in a third direction in response to: receiving the indication, the first actuating element experiencing the first force or torque during the moving the first output coupling in the first direction, or the first actuating element experiencing the second force or torque during the moving the first output coupling in the second direction; and

determining whether a third force or torque is experienced by the second actuating element during the moving the second output coupling in the third direction.

15. The method of claim 14 , wherein the first force or torque and the third force or torque are each a unique threshold.

16. The method of claim 12 , wherein:

the first force or torque is due to a first stall or due to a first physical limitation that prevents engagement of the instrument with the adapter; or

the second force or torque is due to a second stall or due to a second physical limitation that prevents the engagement of the instrument with the adapter.

17. The method of claim 12 , wherein:

driving the first actuating element for moving the first output coupling in the first direction comprises driving the first actuating element for moving the first output coupling in accordance with a preprogrammed number of rotations; or

the method further comprises aborting the moving the first output coupling in response to determining an engagement of the instrument with the adapter.

18. The method of claim 12 , wherein the instrument is configured to be inserted into a cannula during use, the method further comprising:

inhibiting a distal end of the instrument from moving beyond the cannula until a successful engagement of the instrument with the adapter.

19. A non-transitory machine-readable medium comprising a plurality of machine-readable instructions which, when executed by one or more processors associated with a computer-assisted device, are adapted to cause the one or more processors to perform a method of engaging an instrument with an adapter coupled to an instrument carriage, a first output coupling of the adapter coupled to be driven by a first actuating element, the method comprising:

receiving an indication that a first input coupling of the instrument is positioned adjacent to the adapter;

in response to receiving the indication, driving the first actuating element for moving the first output coupling in a first direction, and determining whether the first actuating element experiences a first force or torque during the moving the first output coupling in the first direction; and

in response to the first actuating element not experiencing the first force or torque during the moving the first output coupling in the first direction, driving the first actuating element for moving the first output coupling in a second direction, and determining whether the first actuating element experiences a second force or torque during the moving the first output coupling in the second direction.

20. The non-transitory machine-readable medium of claim 19 , wherein:

the first force or torque is due to a first stall or due to a first physical limitation that prevents engagement of the instrument with the adapter; or

the second force or torque is due to a second stall or due to a second physical limitation that prevents the engagement of the instrument with the adapter; or

driving the first actuating element for moving the first output coupling in the first direction comprises driving the first actuating element for moving the first output coupling in accordance with a preprogrammed number of rotations; or

the method further comprises aborting the moving the first output coupling in response to determining an engagement of the instrument with the adapter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2023
From: BRISSON, GABRIEL F.; DACHS, GREGORY W., II; SMABY, NIELS; WU, MELODY
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 063008/0565 →
Continuity (4)
Continuation 17142087 · Jan 5, 2021
Continuation 15735082
Provisional Application 62174204 · Jun 11, 2015
Related Publication 20230200792A1 · Jun 29, 2023
References Cited (42)
US 5797900A · Madhani et al. · 1998 [cited by applicant]
US 7524320B2 · Tierney et al. · 2009 [cited by applicant]
US 7963913B2 · Devengenzo et al. · 2011 [cited by applicant]
US 8918211B2 · Diolaiti et al. · 2014 [cited by applicant]
US 9043027B2 · Durant et al. · 2015 [cited by applicant]
US 10595836B2 · Smaby et al. · 2020 [cited by applicant]
US 10912544B2 · Brisson et al. · 2021 [cited by applicant]
US 20050119527A1 · Banik et al. · 2005 [cited by applicant]
US 20110015650A1 · Choi et al. · 2011 [cited by applicant]
US 20130325034A1 · Schena et al. · 2013 [cited by applicant]
US 20140069437A1 · Reis et al. · 2014 [cited by applicant]
US 20150224639A1 · Dockter · 2015 [cited by applicant]
US 20160361126A1 · Schena et al. · 2016 [cited by applicant]
US 20160361131A1 · Dachs et al. · 2016 [cited by applicant]
US 20170065365A1 · Schuh · 2017 [cited by examiner]
US 20170172672A1 · Bailey et al. · 2017 [cited by applicant]
US 20200054401A1 · Yu et al. · 2020 [cited by applicant]
US 20210121164A1 · Brisson et al. · 2021 [cited by applicant]
KR 20090088589A · 2009 [cited by applicant]
KR 20110032444A · 2011 [cited by applicant]
KR 20140137979A · 2014 [cited by applicant]
WO WO2007075864A1 · 2007 [cited by applicant]
WO WO2009151205A1 · 2009 [cited by applicant]
WO WO2010126128A1 · 2010 [cited by applicant]
WO WO2010126129A1 · 2010 [cited by applicant]
WO WO2011037394A2 · 2011 [cited by applicant]
WO WO2015023834A1 · 2015 [cited by applicant]
WO WO2015023853A1 · 2015 [cited by applicant]
WO WO2015142785A1 · 2015 [cited by applicant]
WO WO2015142788A1 · 2015 [cited by applicant]
WO WO2015142789A1 · 2015 [cited by applicant]
WO WO2015142791A1 · 2015 [cited by applicant]
WO WO2015142792A1 · 2015 [cited by applicant]
WO WO2015142793A1 · 2015 [cited by applicant]
WO WO2015142795A1 · 2015 [cited by applicant]
WO WO2015142889A1 · 2015 [cited by applicant]
WO WO2015142958A1 · 2015 [cited by applicant]
WO WO2015153642A1 · 2015 [cited by applicant]
Extended European Search Report for Application No. EP16808433.3, mailed on Nov. 23, 2018, 5 pages (ISRG07550/EP). [cited by applicant]
International Search Report and Written Opinion for Application No. PCT/US16/37003, mailed on Oct. 12, 2016, 20 pages (ISRG07550/PCT). [cited by applicant]
Vertut, J, and Coiffet, P., “Robot Technology: Teleoperation and Robotics Evolution and Development,” English translation, Prentice-Hall, Inc., Inglewood Cliffs, NJ, USA 1986, vol. 3A, 332 pages. [cited by applicant]
Extended European Search Report for Application No. EP23152546.0, mailed on May 3, 2023, 06 pages. [cited by applicant]