Gyroscopic boat roll stabilizer with bearing cooling
A gyroscopic roll stabilizer includes an enclosure, a flywheel assembly, a bearing, a motor, and a bearing cooling circuit. The enclosure is mounted to a gimbal for rotation about a gimbal axis and configured to maintain a below-ambient pressure. The flywheel assembly includes a flywheel and flywheel shaft. The bearing rotatably mounts the flywheel assembly inside the enclosure for rotation about a flywheel axis. The bearing has an inner race and an outer race. The inner race is rotationally fixed relative to the flywheel shaft, and the outer race is held rotationally fixed relative to the enclosure. The motor is operative to rotate the flywheel assembly. The bearing cooling circuit is configured to transfer heat away from the bearing by recirculating coolant along a closed fluid pathway. The gyroscopic roll stabilizer is configured to transfer heat away from the inner and/or outer race of the bearing to the coolant.
1. A gyroscopic roll stabilizer for a boat, the gyroscopic roll stabilizer comprising:
an enclosure mounted to a gimbal for rotation about a gimbal axis and configured to maintain a below-ambient pressure;
a flywheel assembly including a flywheel and a flywheel shaft;
a bearing for rotatably mounting the flywheel assembly inside the enclosure for rotation about a flywheel axis, the bearing including an inner race and an outer race;
a motor operative to rotate the flywheel assembly;
a bearing cooling circuit for recirculating a cooling fluid and configured to remove heat from both the inner race and outer race;
a first heat flow path to transfer heat from the inner race to the cooling fluid in the bearing cooling circuit; and
a second heat flow path to transfer heat from the outer race to the cooling fluid in the bearing cooling circuit.
2. The gyroscopic roll stabilizer of claim 1 , further comprising a heat transfer shaft rotationally fixed relative to the flywheel axis and extending into a bore in the flywheel shaft, the heat transfer shaft being in the first heat transfer path.
3. The gyroscopic roll stabilizer of claim 2 , wherein the bearing cooling circuit is routed through the heat transfer shaft to enable transfer of heat from the inner race to the cooling fluid flowing through the heat transfer shaft via the first heat flow path.
4. The gyroscopic roll stabilizer of claim 3 , wherein the bearing cooling circuit includes a fluid channel formed in the enclosure, wherein the fluid channel is arranged to enable heat transfer from the outer race to the cooling fluid flowing through the fluid channel in the enclosure via the second heat flow path.
5. The gyroscopic roll stabilizer of claim 4 , wherein the second heat flow path is through an intervening component of the gyroscopic roll stabilizer between the outer race and fluid channel.
6. The gyroscopic roll stabilizer of claim 3 , wherein the heat transfer shaft and fluid channel are connected in series in the bearing cooling circuit.
7. The gyroscopic roll stabilizer of claim 3 , wherein the heat transfer shaft and fluid channel are connected in parallel in the bearing cooling circuit.
8. The gyroscopic roll stabilizer of claim 1 , wherein the bearing cooling circuit comprises:
a single fluid pump to recirculate the liquid coolant through the bearing cooling circuit; and
a single heat exchanger external to the enclosure to remove heat from the cooling fluid.
9. A method of dissipating heat from a gyroscopic roll stabilizer for a boat, the method comprising:
maintaining a below ambient pressure within an enclosure surrounding a flywheel assembly, the flywheel assembly including a flywheel shaft and a spinning flywheel and mounted for rotation inside the enclosure by a bearing having an inner race and an outer race;
transferring heat generated by the inner race of the bearing to a cooling fluid circulating within a bearing cooling circuit via a first heat transfer path; and
transferring heat generated by the outer race of the bearing to the cooling fluid circulating within the bearing cooling circuit via a second heat transfer path.
10. The method of claim 9 , wherein the gyroscopic roll stabilizer includes a heat transfer shaft rotationally fixed relative to the flywheel axis and extending into a bore in the flywheel shaft, the heat transfer shaft being in the first heat transfer path.
11. The method of claim 10 , further comprising routing the cooling fluid through the heat transfer shaft to enable transfer of heat from the inner race to the cooling fluid flowing through the heat transfer shaft.
12. The method of claim 11 , further comprising routing the cooling fluid through fluid channel formed in the enclosure, and transferring heat from the outer race to the cooling fluid flowing through the fluid channel in the enclosure via the second heat flow path.
13. The method of claim 12 , wherein transferring heat from the outer race to the cooling fluid flowing through the fluid channel in the enclosure comprises transferring heat through an intervening component of the gyroscopic roll stabilizer between the outer race and fluid channel.
14. The method of claim 12 , wherein the heat transfer shaft and fluid channel are connected in series in the bearing cooling circuit.
15. The method of claim 12 , wherein the heat transfer shaft and fluid channel are connected in parallel in the bearing cooling circuit.
16. The method of claim 9 , wherein the bearing cooling circuit comprises:
a single fluid pump to recirculate the liquid coolant through the bearing cooling circuit; and
a single heat exchanger external to the enclosure to remove heat from the cooling fluid.