IP Library Granted Patent US 12,366,208
Granted Patent B2
US 12,366,208 · App. 18/360,935 · Granted Jul 22, 2025

Turbine engine including an engine starter assembly

Inventors: Nagendra Baddam (Bengaluru, IN); Shiloh Montegomery Meyers (Miamisburg, OH); Brian Christopher Kemp (Troy, OH); David Raju Yamarthi (Bengaluru, IN); Venkata Subramanya Sarma Devarakonda (Bengaluru, IN); David Allan Dranschack (Dayton, OH); Narendra Dev Mahadevaiah (Bengaluru, IN)
Assignee: Unison Industries, LLC
F02C7/277F02C7/12F02C7/32F05D2260/85
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Quick Facts
Patent No.
US 12,366,208
App. No.
18/360,935
Granted
Jul 22, 2025
Kind
B2
Abstract

A method and system used to control a rotational speed or a torque of an output drive shaft. The output drive shaft being coupled to a turbine engine. The turbine engine including an engine core and an engine starter assembly. The engine starter assembly including an air turbine starter, an output drive shaft and an electric motor.

Claims (39)

1. A method of operating an engine starter assembly for a turbine engine, the engine starter assembly including an output drive shaft selectively couplable to an engine drive shaft, an air turbine starter (ATS) operably coupled with the output drive shaft and selectively coupled with a supply of air through a starter air valve (SAV), and an electrical motor selectively coupled to the ATS and configured to drive at least a portion of the ATS and the output drive shaft, the method comprising:

catching, through a rotation of the output drive shaft, the engine drive shaft after shutdown of the turbine engine; and

driving, after catching the output drive shaft and at least partially by the electric motor, the engine drive shaft through the output drive shaft until a sensed temperature of the turbine engine is within a temperature threshold.

2. The method of claim 1 , further comprising sensing, by a set of sensors operably coupled to the output drive shaft or to a respective portion of the turbine engine, at least one of a torque or a rotational speed of the output drive shaft, or the sensed temperature of the turbine engine.

3. The method of claim 1 , further comprising supplying, after catching the engine drive shaft and by the driving of the output drive shaft, a cooling fluid to at least a portion of the turbine engine until the sensed temperature is within the temperature threshold.

4. The method of claim 1 , wherein the catching the engine drive shaft includes catching the engine drive shaft while the engine drive shaft is rotating at a speed greater than or equal to 500 RPM and less than or equal to 1000 RPM.

5. The method of claim 4 , wherein driving the engine drive shaft includes maintaining the speed of the engine drive shaft at the speed at least partially by the electric motor.

6. A method of operating a turbine engine comprising an engine core, an engine drive shaft, and an engine starter assembly including an output drive shaft selectively coupled to the engine drive shaft, an air turbine starter (ATS) operable coupled with the output drive shaft and selectively coupled with a supply of air through a starter air valve (SAV), and an electrical motor coupled to the ATS and configured to drive at least a portion of the ATS and the output drive shaft, the method comprising:

starting the turbine engine by:

supplying a flow of air to the ATS;

driving, by the supplying the flow of air to the ATS, the engine drive shaft through the output drive shaft; and

supplementing the ATS via driving, by the electric motor, the engine drive shaft through the output drive shaft such that the engine drive shaft is driven via the ATS and the electric motor simultaneously.

7. The method of claim 6 , wherein a controller module controls operation of the ATS and the electric motor to control at least one of a rotational speed or a torque of the output drive shaft.

8. The method of claim 7 , wherein the controller module controls at least one of the SAV or the electric motor based on an input from a set of sensors.

9. The method of claim 6 , further comprising: providing, via at least one sensor, an input to the engine starter assembly indicative of a temperature of the engine core, and

driving the electric motor to at least partially drive the output drive shaft to supply a flow of cooling fluid to the engine core based on the input from the at least one sensor.

10. The method of claim 9 , wherein the turbine engine further comprises a fan section, with the flow of cooling fluid being an ambient air drawn in from the fan section.

11. The method of claim 6 , further comprising:

shutting down the turbine engine; and

driving, after shutting down the turbine engine and at least partially by the electric motor, the engine drive shaft through the output drive shaft until a sensed temperature of the turbine engine is within a threshold temperature value.

12. The method of claim 11 , further comprising supplying, after shutting down the turbine engine, a cooling fluid to at least a portion of the turbine engine.

13. The method of claim 11 , further comprising supplying, after shutting down the turbine engine, a cooling fluid to at least a portion of the turbine engine through the ATS.

14. The method of claim 6 , further comprising determining, prior to supplementing the ATS, that the flow of air to the ATS is insufficient to generate a torque through the output drive shaft to start the turbine engine.

15. The method of claim 6 , wherein supplying the flow of air to the ATS includes continuously supplying the flow of air to the ATS such that the ATS is continuously driving the output drive shaft during starting up of the turbine engine.

16. The method of claim 6 , further comprising controlling the electric motor to increase or decrease speed or torque of the output drive shaft.

17. The method of claim 6 , further comprising coupling the ATS to the output drive shaft through a first clutch;

coupling the electric motor with a turbine drive shaft of the ATS through a second clutch; and

coupling the output drive shaft with the engine drive shaft via a third clutch.

18. The method of claim 6 , wherein supplementing the ATS includes the electric motor rotating a turbine drive shaft of the ATS; and

wherein a turbine member comprising a set of airfoils is coupled to and rotates with the turbine drive shaft.

19. An engine starter assembly for a turbine engine having an engine core having a compression section, combustion section, and turbine section in serial flow arrangement, the engine core having an engine drive shaft, the engine starter assembly comprising:

an output drive shaft selectively coupled to the engine drive shaft;

an air turbine starter (ATS) operably coupled to the output drive shaft, the ATS being selectively coupled to a supply of air through a starter air valve (SAV);

an electric motor coupled to the ATS and being configured to drive at least a portion of the ATS and the output drive shaft;

a temperature sensor to measure a temperature of the turbine engine; and

a controller to, after shutdown of the turbine engine, operate the electric motor to drive the engine drive shaft through the output drive shaft until the temperature of the turbine engine is within a temperature threshold.

20. The engine starter assembly of claim 19 , wherein the controller is configured to control, at least in part, starting the turbine engine by:

operating the SAV to provide air from the supply of air to the ATS to drive the engine drive shaft through the output drive shaft; and

operating the electric motor to drive the engine drive shaft through the output drive shaft such that the engine drive shaft is driven via the ATS and the electric motor simultaneously.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2023
From: BADDAM, NAGENDRA; MEYERS, SHILOH MONTEGOMERY; KEMP, BRIAN CHRISTOPHER; YAMARTHI, DAVID RAJU; DEVARAKONDA, VENKATA SUBRAMANYA SARMA; DRANSCHAK, DAVID ALLAN; DEV MAHADEVAIAH, NARENDRA
To: UNISON INDUSTRIES, LLC
Reel/Frame 064415/0189 →
Continuity (1)
Related Publication 20250035048A1 · Jan 30, 2025
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