IP Library Granted Patent US 12,371,392
Granted Patent B2
US 12,371,392 · App. 18/432,823 · Granted Jul 29, 2025

Bark and wood fiber growing medium

Inventors: Kevin Scott Spittle (Vero Beach, FL); Gary Lane Bowers (Jonesborough, TN)
Assignee: PROFILE PRODUCTS LLC
C05G3/80A01G24/23A01G24/28C05D9/02C05F11/00C09K17/16C09K17/32C09K17/52
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Quick Facts
Patent No.
US 12,371,392
App. No.
18/432,823
Granted
Jul 29, 2025
Kind
B2
Abstract

A method for making a growing medium includes a step of combining tree bark and/or wood components together to form an initial composition; heating the initial composition to a temperature greater than about 149° C. under steam in a pressurized vessel; processing the initial composition through a refiner with a plurality of opposing disks to obtain the fibrous growing medium, the refiner separating fibers from each other; wherein the growing medium has total porosity of 88 volume % or more.

Claims (29)

1. A growing medium comprising:

about 1 to about 99 weight % fibrous tree bark, based on the total weight of the growing medium; and

about 1 to about 99 weight % fibrous wood components, based on the total weight of the growing medium;

the growing medium having a total porosity of about 88 volume % or more, based on the total volume of the growing medium and water holding capacity of the growing medium according to ASTM D7367-14 of about 400 to 1000 weight %, based on the total weight of the growing medium.

2. The growing medium of claim 1 , wherein moisture content of the growing medium is about 10 to 50 wt. % based on the total weight of the growing medium.

3. The growing medium of claim 1 , wherein the fibrous wood components are pine tree fibrous wood components.

4. The growing medium of claim 1 , wherein the fibrous wood components are thermally refined fibrous wood components.

5. The growing medium of claim 1 , wherein the growing medium has container capacity of about 60 vol. % or more, based on the total porosity of the growing medium.

6. The growing medium of claim 1 , wherein the growing medium is in a form of a substrate.

7. The growing medium of claim 1 , wherein the growing medium includes at least one of fertilizer(s), macronutrient(s), micronutrient(s), mineral(s), chemical binder(s), natural gum(s), interlocking manmade fiber(s), soil, seed, composted pine bark, perlite, vermiculite, sand, rock wool, compost, animal manure, rice hulls, hardwood bark, softwood bark, or coir.

8. A growing medium comprising:

a combination of fibrous wood and bark components having a total porosity of about 88 volume % or more, based on the total volume of the growing medium, a container capacity of about 50 vol. % or more, based on the total porosity of the growing medium, and a moisture content of about 10 to 50 wt. %, based on the total weight of the growing medium.

9. The growing medium of claim 8 , wherein the fibrous wood and bark include fibers having a particle size equal to or smaller than 2360 μm and equal to or greater than 1180 μm having an average length to width ratio in a range of 8:1 to 30:1.

10. The growing medium of claim 8 , wherein about 10 to 90 wt. % of the growing medium, based on the total weight of the growing medium, comprises fibers having a particle size equal to or smaller than 2360 μm and equal to or greater than 1180 μm having an average length to width ratio in a range of 8:1 to 30:1.

11. The growing medium of claim 8 , wherein about 4 to 31 weight % of the growing medium, based on the total weight of the growing medium, comprises fibers having a particle size equal to or smaller than 4750 μm and equal to or larger than 2360 μm.

12. The growing medium of claim 8 , wherein the growing medium has a water holding capacity according to ASTM D7367-14 is about 400 to 1000 weight %, based on the total weight of the growing medium.

13. The growing medium of claim 8 , wherein the growing medium has a moisture content of about 10 to 50 wt. %, based on the total weight of the growing medium.

14. The growing medium of claim 8 , wherein about 20 to about 80 weight % of the growing medium, based on the total weight of the growing medium, comprising fibers having an average length to width ratio of about 9:1 to 55:1.

15. The growing medium of claim 8 , wherein about 56 to 86 weight % of the growing medium, based on the total weight of the growing medium, comprises fibers having a particle size equal to or smaller than 1180 μm and equal to or larger than 150 μm.

16. A growing medium comprising:

a substrate mixture of fibrous wood components and bark;

about 10 to about 90 wt. % of the growing medium, based on the total weight of the growing medium, comprising fibers having an average length to width ratio of about 9:1 to 55:1,

the growing medium having a total porosity of about 88 to 99 volume %, based on the total volume of the growing medium.

17. The growing medium of claim 16 , wherein the growing medium has about 4 to 31 wt. %, based on the total weight of the growing medium, of the fibrous wood and bark components having a particle size equal to or smaller than 4750 μm and equal to or larger than 2360 μm.

18. The growing medium of claim 16 , wherein the growing medium has a moisture content of about 10 to 50 wt. %, based on the total weight of the growing medium.

19. The growing medium of claim 16 , wherein the growing medium has a water holding capacity of about 400 to 1000 wt. %, based on the total weight of the growing medium.

20. The growing medium of claim 16 , wherein the growing medium includes at least one of fertilizer(s), macronutrient(s), micronutrient(s), mineral(s), chemical binder(s), natural gum(s), interlocking manmade fiber(s), soil, seed, composted pine bark, perlite, vermiculite, sand, rock wool, compost, animal manure, rice hulls, hardwood bark, softwood bark, or coir.

21. The growing medium of claim 16 , wherein the fibrous wood components and bark include fibers having a particle size equal to or smaller than 710 μm and equal to or greater than 300 μm having an average length to width ratio in a range of 15:1 to 60:1.

22. The growing medium of claim 16 , wherein about 10 to 90 wt. % of the growing medium, based on the total weight of the growing medium comprises fibers having a particle size equal to or smaller than 710 μm and equal to or greater than 300 μm having an average length to width ratio in a range of 15:1 to 60:1.

Continuity (8)
Continuation 17865911 · Jul 15, 2022
Continuation 17071602 · Oct 15, 2020
Continuation 16589694 · Oct 1, 2019
Continuation 16366319 · Mar 27, 2019
Continuation 15400363 · Jan 6, 2017
Continuation In Part 15322906
Provisional Application 62018640 · Jun 29, 2014
Related Publication 20240174579A1 · May 30, 2024
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