IP Library › Granted Patent US 12,371,654
Granted Patent B2
US 12,371,654 · App. 18/133,402 · Granted Jul 29, 2025

Biological and algae harvesting and cultivation systems and methods

Inventors: David A. Hazlebeck (El Cajon, CA); William Rickman (Lebanon, TN)
Assignee: Global Algae Technology, LLC
C12N1/12B01D61/22B01D63/02B01D63/04B01D63/046B01D65/02C12M21/02C12M29/04C12M29/16C12M29/18C12M29/20C12M33/14C12M41/32C12M41/44C12M41/48C12M45/00C12M47/02C12N1/02B01D2311/04B01D2311/06B01D2311/2626B01D2311/2688B01D2313/18B01D2313/26B01D2313/501B01D2315/06B01D2315/08B01D2317/02B01D2317/022B01D2321/04B01D2321/18B01D2321/185B01D2321/40
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Quick Facts
Patent No.
US 12,371,654
App. No.
18/133,402
Granted
Jul 29, 2025
Kind
B2
Abstract

Algae harvesting and cultivating systems and methods for producing high concentrations of algae product with minimal energy. In an embodiment, a dead-end filtration system and method includes at least one tank and a plurality hollow fiber membranes positioned in the at least one tank. An algae medium is pulled through the hollow fiber membranes such that a retentate and a permeate are produced.

Claims (38)

1. An algae harvesting and cultivation system comprising:

a first algae cultivator defining a first cultivation stage, the first cultivation stage including a first at least one cultivation device having a first algae cultivation media for cultivating algae;

a first separation system in fluid communication with the first cultivation stage such that the first separation system receives at least a portion of the algae cultivated from the first cultivation stage, the first separation system configured to separate the algae received from the first cultivation stage so as to produce a first algae slurry and a first substantially algae-free media;

a first carbon dioxide adder configured to add carbon dioxide only from air to the first substantially algae-free media prior to the first substantially algae-free media flowing to the first cultivation stage;

wherein the system is constructed and arranged such that the first substantially algae-free media flows back to the first cultivation stage;

a second algae cultivator defining a second cultivation stage, the second cultivation stage in fluid communication with the first separation system such that the second cultivation stage receives the first algae slurry, the second cultivation stage including a second at least one cultivation device having a second media for cultivating additional algae using the first algae slurry;

a second separation system in fluid communication with the second cultivation stage such that the second separation system receives at least a portion of said additional algae cultivated in the second cultivation stage, the second separation system configured to separate the additional algae received from the second cultivation stage so as to produce a second substantially algae-free media and a second algae slurry; and

a second carbon dioxide adder configured to add carbon dioxide only from air to the second substantially algae-free media prior to the second substantially algae-free media flowing to the second cultivation stage;

wherein the system is further constructed and arranged such that the second substantially algae-free media flows back to the second cultivation stage.

2. The algae harvesting and cultivation system of claim 1 , wherein (i) the first carbon dioxide adder includes a first gas-liquid contactor that enables the first substantially algae-free media to absorb carbon dioxide from the air and convert carbonate ions in the first substantially algae-free media to bicarbonate ions; and (ii) the second carbon dioxide adder includes a second gas-liquid contactor that enables the second substantially algae-free media to absorb carbon dioxide from the air and convert carbonate ions in the second substantially algae-free media to bicarbonate ions.

3. The algae harvesting and cultivation system of claim 2 , wherein at least one of the first gas-liquid contactor or the second gas-liquid contactor is a carbon dioxide absorber.

4. The algae harvesting and cultivation system of claim 2 , wherein the first gas-liquid contactor is in fluid communication with a first holding reservoir so as to receive the first substantially algae-free media from the first holding reservoir prior to the first substantially algae-free media flowing back to the first cultivation stage.

5. The algae harvesting and cultivation system of claim 4 , wherein the second gas-liquid contactor is in fluid communication with a second holding reservoir so as to receive the second substantially algae-free media from the second holding reservoir prior to the second substantially algae-free media flowing back to the second cultivation stage.

6. The algae harvesting and cultivation system of claim 5 , wherein the first gas-liquid contactor includes a gas stream inlet for receiving the air, and wherein the second gas-liquid contactor includes a gas stream inlet for receiving the air.

7. The algae harvesting and cultivation system of claim 5 , further comprising:

a third holding reservoir constructed and arranged to receive the first substantially algae-free media from the first gas-liquid contactor, and arranged such that the first substantially algae-free media flows from the third holding reservoir back to the first cultivation stage.

8. The algae harvesting and cultivation system of claim 7 , wherein the third holding reservoir includes a carbon dioxide retaining cover.

9. The algae harvesting and cultivation system of claim 7 , further comprising:

a fourth holding reservoir constructed and arranged to receive the second substantially algae-free media from the second gas-liquid contactor, wherein the system is constructed and arranged such that the second substantially algae-free media can flow from the fourth holding reservoir back to the second cultivation stage.

10. The algae harvesting and cultivation system of claim 2 further comprising: a first holding reservoir constructed and arranged to receive the first substantially algae-free media, arranged such that the first gas-liquid contactor is connected to or held within the first holding reservoir, and arranged such that the first substantially algae-free media flows from the first holding reservoir back to the first cultivation stage.

11. The algae harvesting and cultivation system of claim 10 further comprising: a second holding reservoir constructed and arranged to receive the second substantially algae-free media, arranged such that the second gas-liquid contactor is connected to or held within the second holding reservoir, and arranged such that the second substantially algae-free media flows from the second holding reservoir back to the second cultivation stage.

12. The algae harvesting and cultivation system of claim 1 , wherein the first separation system includes hollow fiber membranes to filter the first algae slurry from the first algae cultivation media.

13. An algae harvesting and cultivation system comprising:

a first algae cultivator including a first at least one cultivation device having a first algae cultivation media for cultivating algae;

a first separation system in fluid communication with the first at least one cultivation device such that the first separation system receives at least a portion of the algae cultivated from the first at least one cultivation device, the first separation system configured to separate the algae received from the first at least one cultivation device so as to produce a first algae slurry and a first substantially algae-free media; and

a first carbon dioxide adder configured to add carbon dioxide only from air to the first substantially algae-free media prior to the first substantially algae-free media flowing to the first at least one cultivation device;

wherein the system is constructed and arranged such that the first substantially algae-free media flows back to the first at least one cultivation device.

14. The algae harvesting and cultivation system of claim 13 , wherein the first carbon dioxide adder includes a first gas-liquid contactor that enables the first substantially algae-free media to absorb carbon dioxide from the air and convert carbonate ions in the first substantially algae-free media to bicarbonate ions.

15. The algae harvesting and cultivation system of claim 14 , wherein the first gas-liquid contactor is a first carbon dioxide absorber.

16. The algae harvesting and cultivation system of claim 15 , wherein the first gas-liquid contactor is in fluid communication with a first holding reservoir so as to receive the first substantially algae-free media from the first holding reservoir prior to the first substantially algae-free media flowing back to the first at least one cultivation device.

17. The algae harvesting and cultivation system of claim 16 , further comprising:

an additional holding reservoir constructed and arranged to receive the first substantially algae-free media from the first gas-liquid contactor, wherein the system is constructed and arranged such that the first substantially algae-free media flows from the additional holding reservoir back to the first at least one cultivation device.

18. The algae harvesting and cultivation system of claim 14 further comprising: a first holding reservoir constructed and arranged to receive the first substantially algae-free media, arranged such that the first gas-liquid contactor is connected to or held within the first holding reservoir, and arranged such that the first substantially algae-free media flows from the first holding reservoir back to the first at least one cultivation device.

19. The algae harvesting and cultivation system of claim 13 , wherein the first algae cultivator defines a first cultivation stage, the system further comprising:

a second algae cultivator defining a second cultivation stage, the second cultivation stage in fluid communication with the first separation system such that the second cultivation stage receives the first algae slurry, the second cultivation stage including a second at least one cultivation device having a second media for cultivating additional algae using the first algae slurry;

a second separation system in fluid communication with the second cultivation stage such that the second separation system receives at least a portion of said additional algae cultivated in the second cultivation stage, the second separation system configured to separate the additional algae received from the second cultivation stage so as to produce a second substantially algae-free media and a second algae slurry; and

a second carbon dioxide adder configured to add carbon dioxide only from air to the second substantially algae-free media prior to the second substantially algae-free media flowing to the second cultivation stage, the second carbon dioxide adder including a second carbon dioxide absorber that enables the second substantially algae-free media to absorb carbon dioxide only from air and convert carbonate ions in the second substantially algae-free media to bicarbonate ions and a second packed bed absorption column in fluid communication with a second holding reservoir.

20. The algae harvesting and cultivation system of claim 13 , wherein the first separation system includes hollow fiber membranes to filter the first algae slurry from the first algae cultivation media.

Continuity (10)
Continuation 16853549 · Apr 20, 2020
Division 15273552 · Sep 22, 2016
Provisional Application 62333674 · May 9, 2016
Provisional Application 62333681 · May 9, 2016
Provisional Application 62333688 · May 9, 2016
Provisional Application 62333691 · May 9, 2016
Provisional Application 62333696 · May 9, 2016
Provisional Application 62333702 · May 9, 2016
Provisional Application 62333705 · May 9, 2016
Related Publication 20230242865A1 · Aug 3, 2023
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