IP Library Granted Patent US 12,372,424
Granted Patent B2
US 12,372,424 · App. 17/857,685 · Granted Jul 29, 2025

Torque measurement at a disk

Inventors: Robert Mutz (Grünwald, DE); Florian Eckschlager (Riemerling, DE); Bernhard Mayr (Munich, DE)
Assignee: NCTE AG
G01L3/102
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Quick Facts
Patent No.
US 12,372,424
App. No.
17/857,685
Granted
Jul 29, 2025
Kind
B2
Abstract

A torque sensor includes a disk comprising a magnetostrictive, magnetically biased, or magnetizable material, and a magnetic field sensor assembly. A torque acting about an axis of rotation of the disk can be applied to the disk and the magnetostrictive material is configured to generate a magnetic field outside the disk that changes dependent on the effective torque. The magnetic field sensor assembly is configured to output a signal based on the magnetic field generated by the magnetostrictive material, and the torque sensor is configured to determine a value of the acting torque based on the signal that is output.

Claims (33)

1. A torque sensor, comprising:

a disk comprising a magnetostrictive material that is magnetically biased or magnetizable; and

a magnetic field sensor assembly, wherein:

a torque acting about an axis of rotation of the disk can be applied to the disk and the magnetostrictive material is configured to generate a magnetic field outside the disk that changes dependent on the acting torque;

the magnetic field sensor assembly is configured to output a signal based on the magnetic field generated by the magnetostrictive material;

the torque sensor is configured to determine a value of the acting torque based on the signal that is output; and

the magnetic field sensor assembly is arranged to be co-rotatable synchronously with the disk.

2. The torque sensor according to claim 1 , further comprising:

a magnetization assembly for magnetizing the magnetostrictive material over a limited period of time so that the magnetic field, which changes dependent on the acting torque, can be generated outside the disk with the magnetostrictive material, and thus magnetized material.

3. The torque sensor according to claim 2 , wherein the magnetization assembly is arranged to be co-rotatable synchronously with the disk or is arranged fixedly with respect to a direction of rotation predetermined by the axis of rotation.

4. The torque sensor according to claim 1 , wherein the magnetic field sensor assembly comprises one or both of at least one electric coil and at least one AMR sensor.

5. The torque sensor according to claim 1 , wherein the disk has an inner region in proximity to the axis and an outer region remote from the axis, the inner region and the outer region are connected by at least one connection region, and the at least one connection region comprises at least part of the magnetostrictive material.

6. The torque sensor according to claim 5 , wherein the inner region, the outer region, and the at least one connection region are formed integrally.

7. The torque sensor according to claim 5 , wherein the at least one connection region comprises one or more of connection elements, spokes and struts.

8. The torque sensor according to claim 5 , wherein a driving force can be applied to the inner region, whereby the inner region acts as a driving region and the outer region acts as a driven region, or wherein a driving force can be applied to the outer region, whereby the outer region acts as a driving region and the inner region acts as a driven region.

9. The torque sensor according to claim 8 , wherein the inner region comprises a first coupling device for coupling to a drive element and the outer region comprises a second coupling device for coupling to a driven element; or wherein the inner region comprises a first coupling device for coupling to a driven element and the outer region comprises a second coupling device for coupling to a drive element.

10. A drive bearing, comprising:

the torque sensor according to claim 1 , wherein a chainring carrier or crank star of the drive bearing is formed as the disk of the torque sensor, where the magnetic field sensor assembly is provided in relation to a bottom bracket casing on an inner side or an outer side of the disk.

11. A method for measuring torque, comprising:

providing a disk which is rotatable about an axis of rotation, comprising a magnetically biased material or magnetizable magnetostrictive material;

applying a torque that acts about the axis of rotation to the disk;

generating a magnetic field outside the disk with the magnetizable magnetostrictive material, where the magnetic field generated varies dependent on an acting torque;

outputting a signal with a magnetic field sensor assembly based on the magnetic field generated; and

determining a value of the acting torque based on the signal that is output;

wherein a following further step is performed in a case of the magnetizable magnetostrictive material prior to applying the torque acting about the axis of rotation to the disk: magnetizing the magnetizable magnetostrictive material for a limited period of time, and

wherein the magnetic field sensor assembly is arranged to be co-rotatable synchronously with the disk.

12. A torque sensor comprising:

a disk comprising a magnetostrictive material that is magnetically biased or magnetizable;

a magnetic field sensor assembly, wherein:

a torque acting about an axis of rotation of the disk can be applied to the disk and the magnetostrictive material is configured to generate a magnetic field outside the disk that changes dependent on the acting torque;

the magnetic field sensor assembly is configured to output a signal based on the magnetic field generated by the magnetostrictive material;

the torque sensor is configured to determine a value of the acting torque based on the signal that is output; and

a magnetization assembly for magnetizing the magnetostrictive material over a limited period of time so that the magnetic field, which changes dependent on the acting torque, can be generated outside the disk with the magnetostrictive material, thus magnetized material, wherein the magnetization assembly is arranged to be co-rotatable synchronously with the disk.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2022
From: MUTZ, ROBERT; ECKSCHLAGER, FLORIAN; MAYR, BERNHARD
To: NCTE AG
Reel/Frame 060704/0864 →
Priority Claims (1)
EP 21183622 · Jul 5, 2021 · regional
Continuity (1)
Related Publication 20230003592A1 · Jan 5, 2023
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