Sealed package
A shell for holding one or more products. The shell can comprise a base layer and a barrier layer extending along at least a portion of a face of the base layer, a central wall for receiving at least a portion of the one or more products on an upper side of the central wall, and a stiffening structure extending at least partially around the central wall. The stiffening structure can be configured for resisting bending of at least a portion of the shell toward the upper side of the central wall. The stiffening structure can comprise at least a recess extending along at least a portion of the central wall.
1. A shell for holding one or more products, the shell comprising:
a base layer comprising cellulose fibers;
a barrier layer extending along at least a portion of a face of the base layer;
a central wall for receiving at least a portion of the one or more products on an upper side of the central wall;
a stiffening structure extending at least partially around the central wall, the stiffening structure being configured for resisting bending of at least a portion of the shell toward the upper side of the central wall;
the stiffening structure comprising at least a recess extending along at least a portion of the central wall; and
wherein the barrier layer comprises a peelable barrier film selectively separable from the base layer.
2. The shell of claim 1 , wherein the base layer comprises paperboard.
3. The shell of claim 1 , wherein the base layer comprises paperboard, and the shell is press-molded to form at least the central wall and the stiffening structure.
4. The shell of claim 1 , wherein at least a portion of the recess of the stiffening structure is offset downwardly from the central wall.
5. The shell of claim 1 , wherein the stiffening structure comprises a transition wall extending at least downwardly from the periphery of the central wall to a recess base that is spaced downwardly from the central wall by the transition wall.
6. The shell of claim 5 , further comprising a sidewall extending at least partially around an interior of the shell and extending at least upwardly from the recess.
7. The shell of claim 6 , wherein the stiffening structure further comprises a rounded profile extending from the recess base to the sidewall.
8. The shell of claim 7 , further comprising a flange extending at least outwardly from the sidewall.
9. The shell of claim 1 , further comprising a sidewall extending at least partially around an interior of the shell and being continuous with at least a portion of the recess.
10. The shell of claim 9 , further comprising a flange extending from the sidewall around at least a portion of the shell.
11. The shell of claim 10 , wherein the flange comprises a step extending from an upper edge of the sidewall and a skirt that is spaced outwardly from the step and is angled downwardly with respect to a remainder of the flange.
12. The shell of claim 1 , further comprising a sidewall extending at least upwardly from the recess and a flange extending at least outwardly from the sidewall, wherein the sidewall and the flange cooperate with the recess to stiffen the shell against bending upwardly.
13. The shell of claim 12 , wherein the recess extends around a perimeter of the central wall, the sidewall extends around a perimeter of the recess, and the flange extends around a perimeter of the sidewall.
14. The shell of claim 1 , wherein at least a portion of the central wall is dome shaped.
15. A package comprising:
a shell comprising a base layer and a barrier layer, the base layer comprising cellulose fibers, wherein the shell further comprises a central wall and a stiffening feature extending from the central wall, the stiffening feature comprising at least a recess;
one or more products supported on the barrier layer of the shell along at least the central wall of the shell;
a cover film extending along at least a portion of the shell and the one or more products so that the cover film is in contact with at least a portion of the barrier layer and with at least a portion of the one or more products;
wherein the barrier layer comprises a peelable barrier film selectively separable from the base layer.
16. The package of 15 , wherein the package is vacuum sealed so that the cover film fits tightly along surfaces of the one or more products and the shell, and wherein the cover film forms a seal with at least a portion of the barrier layer.
17. The package of claim 15 , wherein the base layer comprises paperboard, and the shell is press-molded to form at least the central wall and the stiffening structure.
18. The package of claim 15 , wherein at least a portion of the recess of the stiffening structure is offset downwardly from the central wall.
19. The package of claim 15 , wherein the stiffening structure comprises a transition wall extending at least downwardly from the periphery of the central wall to a recess base that is spaced downwardly from the central wall by the transition wall.
20. The package of claim 19 , further comprising a sidewall extending at least partially around an interior of the shell and extending at least upwardly from the recess.
21. The package of claim 20 , wherein the stiffening structure further comprises a rounded profile extending from the recess base to the sidewall.
22. The package of claim 15 , further comprising a sidewall extending at least partially around an interior of the shell and being continuous with at least a portion of the recess.
23. The package of claim 22 , further comprising a flange extending from the sidewall around at least a portion of the shell.
24. The package of claim 23 , wherein the flange comprises a step extending from an upper edge of the sidewall and a skirt that is spaced outwardly from the step and is angled downwardly with respect to a remainder of the flange, and wherein the cover film is applied along at least a portion of each of the step and the skirt of the flange.
25. The package of claim 15 , further comprising a sidewall extending at least upwardly from the recess and a flange extending at least outwardly from the sidewall, wherein the sidewall and the flange cooperate with the recess to stiffen the shell against bending upwardly, and wherein portions of the cover film overlap the recess, the sidewall, and the flange.
26. The package of claim 15 , wherein at least a portion of the central wall is dome shaped.
27. The package of claim 15 , wherein the cover film is applied along at least a portion of each of the central panel and the recess.
28. The shell of claim 1 , wherein the peelable barrier film and the base layer are separable such that the peelable barrier film and the base layer are disposable in different waste streams after separation.
29. The package of claim 15 , wherein the peelable barrier film and the base layer are separable such that the peelable barrier film and the base layer are disposable in different waste streams after separation.