IP Library Granted Patent US 12,378,645
Granted Patent B2
US 12,378,645 · App. 17/594,163 · Granted Aug 5, 2025

Iron-based mixed powder for powder metallurgy and iron-based sintered body

Inventors: Takuya Takashita (Tokyo, JP); Nao Nasu (Tokyo, JP); Akio Kobayashi (Tokyo, JP)
Assignee: JFE STEEL CORPORATION
C22C33/0207B22F1/00B22F1/09B22F1/10B22F1/12B22F3/16B22F3/24C22C38/12B22F2003/248B22F2301/10B22F2301/35B22F2302/40
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,378,645
App. No.
17/594,163
Granted
Aug 5, 2025
Kind
B2
Abstract

Provided is a steel strip joining method that can appropriately evaluate risk of a fracture in a joined part and prevent a fracture more reliably. An iron-based mixed powder for powder metallurgy comprises: an iron-based alloy powder; and an alloying powder, wherein the iron-based alloy powder contains Mo: 0.2 mass % or more and 1.5 mass % or less, the alloying powder contains a graphite powder and a copper powder, a ratio of a mass of the graphite powder to a total mass of the iron-based alloy powder and the alloying powder is 0.10 mass % to 1.0 mass %, a ratio of a mass of the copper powder to the total mass of the iron-based alloy powder and the alloying powder is 0.5 mass % to 3.0 mass %, and the copper powder has an average particle size of 25 μm or less, and a specific surface area of 0.30 m 2 /g or more.

Claims (21)

1. An iron-based mixed powder for powder metallurgy, comprising:

an iron-based alloy powder; and

an alloying powder,

wherein the iron-based alloy powder contains Mo: 0.2 mass % or more and 1.5 mass % or less,

the alloying powder contains a graphite powder and a copper powder,

a ratio of a mass of the graphite powder to a total mass of the iron-based alloy powder and the alloying powder is 0.10 mass % to 1.0 mass %,

a ratio of a mass of the copper powder to the total mass of the iron-based alloy powder and the alloying powder is 0.5 mass % to 3.0 mass %, and

the copper powder has an average particle size of 15 μm or more and 25 μm or less, and a specific surface area of 0.30 m 2 /g to 0.60 m 2 /g, the average particle size of the copper powder being defined as a median size of primary particles of the copper powder measured by a laser diffraction-scattering type particle size distribution measurement device.

2. The iron-based mixed powder for powder metallurgy according to claim 1 , wherein the iron-based alloy powder has a chemical composition containing Mo: 0.2 mass % or more and 1.5 mass % or less with a balance consisting of Fe and inevitable impurities.

3. The iron-based mixed powder for powder metallurgy according to claim 2 , further comprising

a lubricant.

4. An iron-based sintered body obtainable by pressing and sintering the iron-based mixed powder for powder metallurgy according to claim 3 .

5. An iron-based sintered body obtainable by pressing, sintering, and heat-treating the iron-based mixed powder for powder metallurgy according to claim 3 .

6. An iron-based sintered body obtainable by pressing and sintering the iron-based mixed powder for powder metallurgy according to claim 2 .

7. An iron-based sintered body obtainable by pressing, sintering, and heat-treating the iron-based mixed powder for powder metallurgy according to claim 2 .

8. The iron-based mixed powder for powder metallurgy according to claim 1 , further comprising

a lubricant.

9. An iron-based sintered body obtainable by pressing and sintering the iron-based mixed powder for powder metallurgy according to claim 8 .

10. An iron-based sintered body obtainable by pressing, sintering, and heat-treating the iron-based mixed powder for powder metallurgy according to claim 8 .

11. An iron-based sintered body obtainable by pressing and sintering the iron-based mixed powder for powder metallurgy according to claim 1 .

12. An iron-based sintered body obtainable by pressing, sintering, and heat-treating the iron-based mixed powder for powder metallurgy according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2021
From: TAKASHITA, TAKUYA; NASU, NAO; KOBAYASHI, AKIO
To: JFE STEEL CORPORATION
Reel/Frame 057709/0207 →
Priority Claims (1)
JP 2019-072867 · Apr 5, 2019 · national
Continuity (1)
Related Publication 20220161321A1 · May 26, 2022
References Cited (48)
US 4069044A · Mocarski · 1978 [cited by examiner]
US 6036839A · Kohut · 2000 [cited by examiner]
US 6068813A · Semel · 2000 [cited by examiner]
US 8167971B2 · Shimizu et al. · 2012 [cited by applicant]
US 10207328B2 · Takashita et al. · 2019 [cited by applicant]
US 10710155B2 · Takashita et al. · 2020 [cited by applicant]
US 20010037842A1 · Hayashi · 2001 [cited by examiner]
US 20020050186A1 · Hanawa · 2002 [cited by examiner]
US 20160136727A1 · Maetani · 2016 [cited by examiner]
US 20170259340A1 · Takashita et al. · 2017 [cited by applicant]
US 20180178291A1 · Takashita et al. · 2018 [cited by applicant]
US 20180193908A1 · Takashita et al. · 2018 [cited by applicant]
US 20180193911A1 · Kobayashi et al. · 2018 [cited by applicant]
US 20190390308A1 · Kobayashi et al. · 2019 [cited by applicant]
CA 2968321A1 · 2016 [cited by applicant]
CN 107000052A · 2017 [cited by applicant]
CN 108025357A · 2018 [cited by applicant]
CN 108026614A · 2018 [cited by applicant]
JP H02145703A · 1990 [cited by applicant]
JP 2007031757A · 2007 [cited by applicant]
JP 2013047378A · 2013 [cited by applicant]
JP 2016108651A · 2016 [cited by applicant]
JP 2017226921A · 2017 [cited by applicant]
JP 2018016881A · 2018 [cited by applicant]
JP 2018123412A · 2018 [cited by applicant]
JP 2018123428A · 2018 [cited by applicant]
KR 1020170080668A · 2017 [cited by applicant]
WO 2012008196A1 · 2012 [cited by applicant]
WO 2017047100A1 · 2017 [cited by applicant]
WO 2018143088A1 · 2018 [cited by applicant]
Jul. 27, 2022, Office Action issued by the Canadian Intellectual Property Office in the corresponding Canadian Patent Application No. 3,132,343. [cited by applicant]
Jan. 4, 2024, Office Action issued by the China National Intellectual Property Administration in the corresponding Chinese Patent Application No. 202080027215.6 with English language concise statement of relevance. [cited by applicant]
May 11, 2022, the Extended European Search Report issued by the European Patent Office in the corresponding European Patent Application No. 20782154.7. [cited by applicant]
Oct. 21, 2022, Office Action issued by the Korean Intellectual Property Office in the corresponding Korean Patent Application No. 10-2021-7031996 with English language concise statement of relevance. [cited by applicant]
Apr. 14, 2020, International Search Report issued in the International Patent Application No. PCT/JP2020/005169. [cited by applicant]
Apr. 20, 2021, Notification of Reasons for Refusal issued by the Japan Patent Office in the corresponding Japanese Patent Application No. 2020-523460 with English language Concise Statement of Relevance. [cited by applicant]
Aug. 10, 2021, Decision of refusal issued by the Japan Patent Office in the corresponding Japanese Patent Application No. 2020-523460 with English language Concise Statement of Relevance. [cited by applicant]
Fukuda Metal Foil & Powderco.,Ltd, Ultra High Pressure Swirl Water Atomized Powder, Apr. 30, 2016. [cited by applicant]
JFE Steel Corporation, Reduced Iron Powders Atomized Iron and Steel Powders, JFE product catalog, Jan. 2015, Cat. No. J1J-001-03. [cited by applicant]
Jun. 1, 2021, Notification of Reasons for Refusal issued by the Japan Patent Office in the corresponding Japanese Patent Application No. 2020-523460 with English language Concise Statement of Relevance. [cited by applicant]
Kazuaki Nishiyabu et al., Behavior of Debinding and Sintering in Micron and Submicron-Sized Copper Powder Injection Molded Parts, Transactions of the Japan Society of Mechanical Engineers Series A, Nov. 2013, pp. 1593-1… [cited by applicant]
Unami Shigeru et al., Ni-Free Alloyed Steel Powder FM Series for High Strength Sintered Compacts with Excellent Machinability, JFE Giho, Aug. 2010, pp. 54-59, No. 26. [cited by applicant]
Apr. 6, 2023, Office Action issued by the Canadian Intellectual Property Office in the corresponding Canadian Patent Application No. 3,132,343. [cited by applicant]
Dec. 16, 2022, Office Action issued by the China National Intellectual Property Administration in the corresponding Chinese Patent Application No. 202080027215.6 with English language search report. [cited by applicant]
Huang Xiaoxing et al., Research progress of iron-copper sintered alloy, Powder Metallurgy Technology, Apr. 2015, pp. 133-139, vol. 33, No. 2. [cited by applicant]
Aug. 30, 2024, Office Action issued by the China National Intellectual Property Administration in the corresponding Chinese Patent Application No. 202080027215.6 with English language concise statement of relevance. [cited by applicant]
Zheng Shuilin et al., Surface modification of powders, Sep. 2011, with a partial English translation. [cited by applicant]
Nov. 21, 2024, Office Action issued by the China National Intellectual Property Administration in the corresponding Chinese Patent Application No. 202080027215.6 with English language concise statement of relevance. [cited by applicant]