IP Library Granted Patent US 12,388,103
Granted Patent B2
US 12,388,103 · App. 18/094,954 · Granted Aug 12, 2025

Anion exchange polymers and anion exchange membranes for direct ammonia fuel cells

Inventors: Bamdad Bahar (Georgetown, DE); Taoli Gu (Harrington, DE)
Assignee: FFI IONIX IP, INC.
H01M8/1023B01J41/13C08G61/10H01M8/1051H01M8/1053H01M8/1058H01M8/222C08G2261/146C08G2261/149C08G2261/312H01M2008/1095H01M2300/0082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,388,103
App. No.
18/094,954
Granted
Aug 12, 2025
Kind
B2
Abstract

An anion exchange polymer includes aryl ether linkage free polyarylenes having aromatic/polyaromatic rings in polymer backbone and a tethered alkyl quaternary ammonium hydroxide side groups. This anion exchange polymer may be utilized in an anion exchange process and may be made into a thin anion transfer membrane. An ion transfer membrane may be mechanically reinforced having one or more layers of functional polymer based on a terphenyl backbone with quaternary ammonium functional groups and an inert porous scaffold material for reinforcement. An anion exchange membrane may have multilayers of anion exchange polymers which each containing varying types of backbones, varying degrees of functionalization, or varying functional groups to reduce ammonia crossover through the membrane.

Claims (22)

1. An anion membrane comprising an anion exchange polymer comprising aryl ether linkage free polyarylenes comprising aromatic/polyaromatic rings in a polymer backbone and a tethered alkyl quaternary ammonium hydroxide side group

a first layer of anion exchange polymer having a first backbone, a first molecular weight and a first functional group;

a second layer of anion exchange polymer having a second backbone, a second molecular weight and a second functional group; and

wherein at least one of the second backbone, second molecular weight and second functional group are different than the first backbone, first molecular weight and first functional group;

further comprising microporous support scaffold; wherein the first layer of anion exchange polymer is configured at least partially in the microporous support scaffold, and wherein the second layer of anion exchange polymer is configured at least partially in the microporous support scaffold.

2. The anion exchange membrane of claim 1 , wherein the microporous support scaffold is selected from the group consisting of: microporous polyethylene, polypropylene, and polytetrafluoroethylene.

3. The anion exchange membrane of claim 1 comprising:

a first layer of anion exchange polymer as described in claim 1 and having a first backbone, first molecular weight and first functional group;

a second layer of anion exchange polymer as described in claim 1 and having a second backbone, second molecular weight and second functional group; and wherein at least one of the second backbone, second molecular weight and second functional group are different than the first backbone, first molecular weight and first functional group.

4. The anion exchange membrane of claim 3 , further comprising microporous support scaffold.

5. The anion exchange membrane of claim 3 , wherein the first layer of anion exchange polymer has meta-poly(triphenylene) or para-poly(triphenylene) backbone.

6. The anion exchange membrane of claim 5 , wherein the second layer of anion exchange polymer has para-poly(triphenylene), or ortho-poly(triphenylene) backbone.

7. The anion exchange membrane of claim 3 , wherein the first layer of anion exchange polymer has trimethylammonium or piperidinium function groups.

8. The anion exchange membrane of claim 7 , wherein the second layer of anion exchange polymer has pyrrolidinium or piperidinium functional groups.

9. The anion exchange membrane of claim 3 , wherein the first and second layers of anion exchange polymer are imbibed into a porous scaffold support layer to create a reinforced anion exchange membrane.

10. The anion exchange membrane of claim 3 , wherein the total thickness of the anion exchange membrane is less than 20 microns.

11. The anion exchange membrane of claim 3 , wherein the total thickness of the anion exchange membrane is less than 5 microns.

12. The anion exchange membrane of claim 3 , wherein the first layer of anion exchange polymer contains additives selected from the group consisting of: cerium (IV) oxide, silicon dioxide, graphene, carbon nanotube, and carbon black.

13. The anion exchange membrane of claim 3 , wherein second layer of anion exchange polymer contains additives selected from the group consisting of: cerium (IV) oxide, silicon dioxide, graphene, carbon nanotube, and carbon black.

14. A direct ammonia fuel cell comprising an anion exchange membrane of claim 1 .

15. The direct ammonia fuel cell of claim 12 , wherein the anion exchange polymer is a TPN1.

16. The direct ammonia fuel cell of claim 13 , wherein the fuel cell has a power density higher than 450 mW/cm 2 .

Continuity (3)
Continuation 16789346 · Feb 12, 2020
Provisional Application 62804634 · Feb 12, 2019
Related Publication 20230299324A1 · Sep 21, 2023
References Cited (5)
US 20110195323A1 · Inoue · 2011 [cited by examiner]
WO WO2019068051A2 · 2019 [cited by examiner]
Lee et al., Robust Hydroxide Ion Conducting Poly(biphenyl alkylene)s for Alkaline Fuel Cell Membranes, ACS Macor Lett, 2015, 4, 814-818 (Year: 2015). [cited by examiner]
Lee′ et al., Poly(terphenylene) Anion Exchange Membranes: The effect of Backbone Structure on Morphology and Membrane Property, ACS Macro Lett. 2017, 6, 566-570 (Year: 2017). [cited by examiner]
Noh et al., Molecular Engineering of Hydroxide Conducting Polymers for Anion Exchange Membranes in Electrochemical Energy Conversion Technology, Acc. Chem. Res. 2019, 52, 2745-2755 (Year: 2019). [cited by examiner]