IP Library › Granted Patent US 12,403,059
Granted Patent B1
US 12,403,059 · App. 18/236,843 · Granted Sep 2, 2025

Systems and methods for knee joint therapy

Inventors: Ethan Thornton (Boerne, TX); Gary Frashier (Boerne, TX); Manuel Torres (New Braunfels, TX); Doran Edwards (Crossville, TN)
Assignee: XERAS MEDICAL TECHNOLOGIES INC.
A61H1/024A61H2201/0119A61H2201/0157A61H2201/0192A61H2201/1238A61H2201/1292A61H2201/1409A61H2201/164A61H2201/1676A61H2201/169A61H2201/5007A61H2201/5025A61H2201/5035A61H2201/5061A61H2201/5064A61H2201/5069A61H2201/5071A61H2203/045A61H2203/0456
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Quick Facts
Patent No.
US 12,403,059
App. No.
18/236,843
Granted
Sep 2, 2025
Kind
B1
Abstract

A knee joint rehabilitation apparatus may include a support bar fixed to a height-adjustment bar, the support bar being configured to receive a knee joint posterior; a plurality of pads configured to removably mount to the support bar to adjust an effective outer diameter of the support bar; and a lower leg support connected to the height-adjustment bar, the lower leg support being mounted to the height-adjustment bar so as to allow for changes in an angular position between said lower leg support and said height-adjustment bar.

Claims (48)

1. A knee joint rehabilitation system comprising:

a knee joint flexion device, comprising:

a support bar fixedly connected to a height-adjustment bar or configured for removable coupling to said height-adjustment bar, the support bar being further configured for receiving at least one of a plurality of pads so as to provide a padded support bar, the padded support bar being configured to receive a knee joint posterior;

said plurality of pads configured to removably mount to the support bar to adjust an effective outer diameter of the support bar;

a lower leg support connected to the height-adjustment bar using a first joint so as to allow for changes in an angular position between said lower leg support and said height-adjustment bar when the position of the lower leg support is adjusted;

a goniometer configured for indicating the angular position of said lower leg support; and

an actuator configured for extension and retraction so as to adjust the angular position between said lower leg support and said height-adjustment bar, said actuator including a first end and a second end, said actuator being connected to the lower leg support at said first end using a first hinge and connected to the height-adjustment bar at said second end using a second hinge.

2. The knee joint rehabilitation system of claim 1 said goniometer comprising markings disposed on a rod slidably engaged with a sleeve, the goniometer configured so that said user can identify a position of the markings with respect to the sleeve and manually record said position of the lower leg support.

3. The knee joint rehabilitation system of claim 1 said goniometer comprising an electromechanical goniometer configured for providing an electrical signal corresponding to said position of said lower leg support.

4. The knee joint rehabilitation system of claim 1 the lower leg support comprising a top surface shaped to receive a posterior portion of a leg of a user, the lower leg support being contoured to receive a calf muscle of the user.

5. The knee joint rehabilitation system of claim 4 , the lower leg support comprising a first groove and a second groove, said lower leg support increases in thickness along a portion of its length.

6. The knee joint rehabilitation system of claim 5 , said lower leg support comprising a first group of one or more sensors and a second group of one or more sensors;

said first group of one or more sensors being disposed on said first groove; and

said second group of one or more sensors being disposed on said second groove.

7. The knee joint rehabilitation system of claim 6 , said lower leg support being configured so that the posterior portion of the leg of said user contacts said first group of one or more sensors at a first angular position of the lower leg support and is urged towards said second group of one or more sensors at a second angular position of the lower leg support.

8. The knee joint rehabilitation system of claim 1 further comprising:

a controller configured for controlling extension and retraction of said actuator when adjusting the position of said lower leg support.

9. The knee joint rehabilitation system of claim 8 , said controller configured for handheld control and including a switch or button for controlling said angular position between said lower leg support and said height-adjustment bar.

10. The knee joint rehabilitation system of claim 8 wherein said controller is configured for executing one or more preselected routines for controlling said angular position between said lower leg support and said height-adjustment bar.

11. A knee joint rehabilitation system comprising:

a knee joint flexion device, comprising:

a tubular strut having a first support foot and a bracket attached thereto or configured for attachment to the tubular strut, the tubular strut forming a first aperture;

a height-adjustment bar configured to be translatably disposed in the tubular strut when coupled thereto, the height-adjustment bar forming a plurality of second apertures extending through a diameter of the height-adjustment bar;

a support bar fixedly connected substantially perpendicularly to the height-adjustment bar, the support bar being configured for receiving at least one of a plurality of pads so as to provide a padded support bar, the padded support bar being configured to receive a knee joint posterior;

said plurality of pads being configured to removably mount to the support bar, each pad having an outer diameter different from that of another of said plurality of pads;

a support strut pivotably connected to the bracket when the knee joint flexion device is in an assembled form, the support strut having a second support foot attached thereto, the support strut pivotable away from parallel the tubular strut to form an angle thereto;

a pin configured for removable positioning in one of the plurality of second apertures to fix the height-adjustment bar against translation;

a lower leg support connected to the height-adjustment bar using a first joint so as to allow for changes in an angular position between said lower leg support and said height-adjustment bar when the position of the lower leg support is adjusted; and

a first actuator including a first end and a second end, said actuator being pivotably connected to the lower leg support at said first end and pivotably connected to the height-adjustment bar at said second end.

12. The system of claim 11 further comprising a goniometer configured for indicating a position of said lower leg support.

13. The system of claim 11 wherein the lower leg support comprises a surface shaped to receive a posterior portion of a leg of a user and to accommodate for changes in positioning of the leg of the user for different angles of the lower leg support.

14. The system of claim 11 , the lower leg support comprising a support pack or panel comprising a first groove configured for receiving a posterior portion of a patient's lower leg,

said lower leg support increasing in thickness along a portion of its length extending from a first end to a second end, the lower leg support comprising a second groove.

15. The system of claim 14 further comprising:

a first group of one or more sensors disposed on the lower leg support within said first groove; and

a second group of one or more sensors disposed on the lower leg support within said second groove.

16. The system of claim 11 , further comprising a controller configured for handheld control by a user, the controller including a switch or button for controlling said angular position between said lower leg support and said height-adjustment bar.

17. The system of claim 11 , further comprising a controller being configured for executing one or more preselected routines for controlling said angular position between said lower leg support and said height-adjustment bar.

18. A knee joint rehabilitation system comprising:

a height-adjustment bar;

a plurality of support bars, each support bar among the plurality of support bar being configured for removable coupling to the height-adjustment bar, each of the support bars being configured to receive a knee joint posterior;

the plurality of support bars being configured for providing different effective diameters when individual support bars among the plurality of support bars are mounted to the height-adjustment bar; and

a lower leg support connected to the height-adjustment bar using a first joint or configured for connection thereto using said first joint so as to allow for changes in an angular position between said lower leg support and said height-adjustment bar when the position of the lower leg support is adjusted;

an actuator configured for extension and retraction so as to adjust the position of said lower leg support, the actuator including a first end and a second end, the actuator being pivotably connected to the lower leg support at said first end and pivotably connected to the height-adjustment bar at said second end.

19. The knee joint rehabilitation system of claim 18 , said lower leg support comprising a first group of one or more sensors and a second group of one or more sensors;

said first group of one or more sensors being disposed on said first groove; and

said second group of one or more sensors being disposed on said second groove.

20. The knee joint rehabilitation system of claim 19 , said lower leg support being configured so that the posterior portion of said patient's leg contacts said first group of one or more sensors at a first angular position of the lower leg support and is urged towards said second group of one or more sensors at a second angular position of the lower leg support.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2025
From: EDWARDS, DORAN
To: XERAS MEDICAL TECHNOLOGIES, INC.
Reel/Frame 072521/0224 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2025
From: TORRES, MANUEL
To: XERAS MEDICAL TECHNOLOGIES, INC.
Reel/Frame 072521/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2023
From: THORNTON, ETHAN; FRASHIER, GARY
To: XERAS MEDICAL TECHNOLOGIES, INC.
Reel/Frame 064669/0692 →
Continuity (1)
Provisional Application 63399938 · Aug 22, 2022
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