IP Library Granted Patent US 12,404,021
Granted Patent B2
US 12,404,021 · App. 17/786,273 · Granted Sep 2, 2025

Armwing structures for aerial robots

Inventor: Alireza Ramezani (Pawtucket, RI)
Assignee: Northeastern University
B64C33/02B64C13/28B64D47/00B64U10/40B64U10/80
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Quick Facts
Patent No.
US 12,404,021
App. No.
17/786,273
Granted
Sep 2, 2025
Kind
B2
Abstract

Robotic wings for an aerial drone include a plurality of armwing structures, each comprising a plurality of rigid members connected together by flexible living hinges in a single monolithic structure. Wing membranes are supported by the armwing structures. A drive mechanism is connected to the armwing structures for articulating the armwing structures. A motor is connected to the drive mechanism for actuating the drive mechanism to move the armwing structures through a series of wingbeats wherein the armwing structures expand in a downstroke and retract in an upstroke to move the wing membranes in a flapping motion.

Claims (27)

1. Robotic wings for an aerial drone, comprising:

a plurality of armwing structures, each comprising a plurality of rigid members connected together by flexible living hinges in a single monolithic structure;

wing membranes supported by the armwing structures;

a drive mechanism connected to the armwing structures for articulating the armwing structures;

each armwing structure including an upper section with a radius four-bar linkage mechanism connected to the drive mechanism and a lower section with a humerus four-bar linkage mechanism connected to the drive mechanism; and

a motor connected to the drive mechanism for actuating the drive mechanism to move the armwing structures through a series of wingbeats wherein the armwing structures expand in a downstroke and retract in an upstroke to move the wing membranes in a flapping motion.

2. The robotic wings of claim 1 , wherein the rigid members and flexible living hinges comprise different materials, and wherein the armwing structures are formed in an additive manufacturing process.

3. The robotic wings of claim 2 , wherein the additive manufacturing process uses a Polyjet 3-D printer.

4. The robotic wings of claim 1 , wherein the armwing structures include four-bar linkage mechanisms.

5. The robotic wings of claim 1 , wherein each flexible living hinge comprises a joint with a notch design.

6. The robotic wings of claim 1 , wherein the drive mechanism comprises a gear and crank mechanism operably coupled to the motor and to the plurality of armwing structures.

7. The robotic wings of claim 1 , wherein the armwing structures comprise two sets of crank and four-bar mechanisms representing a radius bone and a humerus bone, respectively, in a bat's arm.

8. The robotic wings of claim 7 , wherein the two sets of crank and four-bar mechanisms are off-plane and parallel to each other.

9. The robotic wings of claim 8 , wherein gears of the drive mechanism that drive the two sets of crank and four-bar mechanisms are located in a midpoint of housing to enable a symmetric wing assembly.

10. The robotic wings of claim 1 , wherein the motor comprises a single brushless motor.

11. The robotic wings of claim 1 , wherein the aerial robot drone comprises a micro-aerial vehicle.

12. The robotic wings of claim 1 , wherein the wing membranes each comprise a flexible printed circuit board.

13. The robotic wings of claim 12 , wherein the printed circuit board includes computer processing units and sensors.

14. The robotic wings of claim 13 , wherein the sensors perform flow measurement or wing movement measurement.

15. Armwing structures for an aerial robot, each comprising a plurality of rigid members connected together by flexible living hinges in a single monolithic structure,

each armwing structure supporting a wing membrane and

articulated by a drive mechanism driven by a motor; and

each armwing structure including an upper section with a radius four-bar linkage mechanism connected to the drive mechanism and a lower section with a humerus four-bar linkage mechanism connected to the drive mechanism,

such that the armwing structures are moved through a series of wingbeats during which the armwing structures expand in a downstroke and retract in an upstroke to move the wing membranes in a flapping motion.

16. The armwing structures of claim 15 , wherein the rigid members and flexible living hinges comprise different materials, and wherein the armwing structures are formed in an additive manufacturing process.

17. The armwing structures of claim 15 , wherein the armwing structures include four-bar linkage mechanisms.

18. The armwing structures of claim 15 , wherein the armwing structures comprise two sets of crank and four-bar mechanisms representing a radius bone and a humerus bone, respectively, in a bat's arm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2024
From: RAMEZANI, ALIREZA
To: NORTHEASTERN UNIVERSITY
Reel/Frame 066468/0620 →
Continuity (2)
Provisional Application 62961385 · Jan 15, 2020
Related Publication 20220380038A1 · Dec 1, 2022
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