IP Library Granted Patent US 12,410,556
Granted Patent B2
US 12,410,556 · App. 18/496,592 · Granted Sep 9, 2025

Synthetic rope for system level recoil control

Inventors: John Hughson (Bellingham, WA); James Plaia (Blaine, WA); Dustin Heins (Bellingham, WA)
Assignee: SAMSON ROPE TECHNOLOGIES, INC.
D07B1/24D07B1/16B63B21/20B63B2021/203D07B2201/2068D07B2401/2005D07B2501/2061
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Quick Facts
Patent No.
US 12,410,556
App. No.
18/496,592
Granted
Sep 9, 2025
Kind
B2
Abstract

A rope system for system level recoil control and method for providing a rope system for system level recoil control are provided. The rope system includes a first rope component and a second component, and the second rope component is connected in series to the first rope component. The first rope component includes a first rope subcomponent and a second rope subcomponent, the first rope subcomponent has predetermined failure strength and is designed and configured to be a controlled failure point for the system, and the second rope subcomponent has a predetermined elongation capability. Upon failure of the first rope subcomponent, the second rope subcomponent is configured to elongate to absorb a predetermined amount of a predetermined operational strain energy of the rope system and to stretch over a predetermined distance and/or predetermined period of time before the second rope subcomponent fails.

Claims (51)

1. A rope system for system level recoil control comprising:

a first rope component comprising:

a first rope subcomponent, the first rope subcomponent having predetermined failure strength, the first rope subcomponent designed and configured to be a controlled failure point for the system; and

a second rope subcomponent, the second rope subcomponent having a predetermined elongation capability; and

a second rope component connected in series to the first rope component;

wherein the rope system contains strain energy when the first and second rope components are in tension, and each rope component contains a fraction of the rope system's strain energy;

wherein, upon failure of the first rope subcomponent, the second rope subcomponent is configured to elongate to absorb a predetermined amount of predetermined operational strain energy of the rope system and to stretch over a predetermined distance and/or predetermined period of time before the second rope subcomponent fails; and

wherein the predetermined elongation capability of the second rope subcomponent corresponds to at least 50% of the predetermined operational strain energy of the rope system, and the at least 50% of the predetermined operational strain energy of the rope system is dissipated through the elongation of the second rope subcomponent prior to failure of the second rope subcomponent.

2. The rope system of claim 1 , wherein the first rope subcomponent further comprises a surface modification.

3. The rope system of claim 1 , wherein the first rope component comprises three, eight, or twelve strands.

4. The rope system of claim 1 , wherein the first rope component comprises a core and jacket, wherein the first rope subcomponent forms the core, and the second rope subcomponent forms the jacket.

5. The rope system of claim 1 , wherein the first rope component further comprises a core and jacket, wherein the first rope subcomponent forms the jacket, and the second rope subcomponent forms the core.

6. The rope system of claim 1 , wherein a tenacity of the first rope subcomponent is greater than approximately six grams per denier.

7. The rope system of claim 1 , wherein a tenacity of the second rope subcomponent is greater than approximately 0.5 grams per denier.

8. The rope system of claim 1 , wherein the first rope component is a braided or twisted rope.

9. The rope system of claim 1 , wherein the first rope component is a mainline, and the second rope component is a tail.

10. The rope system of claim 1 , further comprising at least one non-rope hardware component contributing to the rope system's strain energy.

11. The rope system of claim 10 , wherein the at least one non-rope hardware component comprises a winch, fairlead, chock, bitt, cleat, or combinations thereof.

12. The rope system of claim 1 , wherein the second rope component comprises a first rope subcomponent and second rope subcomponent.

13. The rope system of claim 1 , wherein the relative difference in elongation at break between the first and second rope subcomponents ranges between 2% and 200%.

14. The rope system of claim 1 , wherein the relative difference in elongation at break between the first and second rope subcomponents ranges between 6% and 19%.

15. A rope system for system level recoil control comprising:

a rope component comprising:

a first rope subcomponent, the first rope subcomponent having predetermined failure strength, the first rope subcomponent designed and configured to be a controlled failure point for the system; and

a second rope subcomponent, the second rope subcomponent having a predetermined elongation capability;

wherein the rope system contains strain energy when the rope component is in tension, and the rope component contains a fraction of the rope system's strain energy; and

wherein, upon failure of the first rope subcomponent, the second rope subcomponent is configured to elongate to absorb at least 70% of predetermined operational strain energy of the rope system prior to failure of the second rope subcomponent.

16. A method for providing a rope system for system level recoil control comprising:

identifying components of a rope system having at least two rope components connected in series, at least one of the rope components having a first rope subcomponent and a second rope subcomponent;

determining total maximum strain energy of at least the two rope components when the rope system is subject to a predetermined operational load;

determining elongation of the second rope subcomponent to absorb at least 50% of the determined total maximum strain energy upon failure of the first rope subcomponent of the first rope component; and

providing the first rope component having the first rope subcomponent with predetermined failure strength and having the second rope subcomponent with elongation greater than or equal to the determined elongation.

17. The method of claim 16 , wherein determining the total maximum strain energy includes accounting for operational wear of the rope system.

18. The method of claim 16 , further comprising using a mathematical model in determining the total maximum strain energy of at least the two rope components when the rope system is subject to a predetermined operational load.

19. The method of claim 16 , further comprising determining the relative difference in elongation at break between the first and second rope subcomponents ranging between 2% and 200%.

20. A rope system for system level recoil control comprising:

a first rope component comprising:

a first rope subcomponent, the first rope subcomponent having predetermined failure strength, the first rope subcomponent designed and configured to be a controlled failure point for the system; and

a second rope subcomponent, the second rope subcomponent having a predetermined elongation capability; and

a second rope component connected in series to the first rope component;

wherein the rope system contains strain energy when the first and second rope components are in tension, and each rope component contains a fraction of the rope system's strain energy;

wherein, upon failure of the first rope subcomponent, the second rope subcomponent is configured to elongate to absorb a predetermined amount of predetermined operational strain energy of the rope system and to stretch over a predetermined distance and/or predetermined period of time before the second rope subcomponent fails; and

wherein the relative difference in elongation at break between the first and second rope subcomponents ranges between 6% and 19%.

21. A rope system for system level recoil control comprising:

a first rope component comprising:

a first rope subcomponent, the first rope subcomponent having predetermined failure strength, the first rope subcomponent designed and configured to be a controlled failure point for the system; and

a second rope subcomponent, the second rope subcomponent having a predetermined elongation capability; and

a second rope component connected in series to the first rope component;

wherein the rope system contains strain energy when the first and second rope components are in tension, and each rope component contains a fraction of the rope system's strain energy;

wherein, upon failure of the first rope subcomponent, the second rope subcomponent is configured to elongate to absorb a predetermined amount of predetermined operational strain energy of the rope system and to stretch over a predetermined distance and/or predetermined period of time before the second rope subcomponent fails; and

wherein a tenacity of the first rope subcomponent is greater than approximately six grams per denier or a tenacity of the second rope subcomponent is greater than approximately 0.5 grams per denier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2023
From: HUGHSON, JOHN; PLAIA, JAMES; HEINS, DUSTIN
To: SAMSON ROPE TECHNOLOGIES, INC.
Reel/Frame 065380/0922 →
Continuity (2)
Provisional Application 63381814 · Nov 1, 2022
Related Publication 20240141586A1 · May 2, 2024
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