IP Library Granted Patent US 12,415,565
Granted Patent B2
US 12,415,565 · App. 18/329,304 · Granted Sep 16, 2025

Method for operating a control device for controlling an electric motor, in particular a steering system

Inventor: Paul Lemmer (Goeggingen, DE)
Assignee: Robert Bosch GmbH
B62D5/0493B62D5/0406B62D5/0484
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,415,565
App. No.
18/329,304
Granted
Sep 16, 2025
Kind
B2
Abstract

In a method for operating a control device for controlling an electric motor, in particular a steering system, in which the control device includes at least one power supply, at least one power element which is operatively connected to the power supply, at least one reverse polarity protection switch arranged in a power current path between the power supply and the power element, and at least one logic unit, at least one first voltage value correlated with an intermediate circuit voltage and at least one second voltage value correlated with a supply voltage of the logic unit are determined and linked to one another and evaluated to determine a faulty actuation of the reverse polarity protection switch.

Claims (51)

1. A method for operating a control device for controlling an electric motor, the control device including at least one power supply, at least one power element which is operatively connected to the power supply, at least one polarity reversal protection switch which is arranged in a power current path between the power supply and the power element, and at least one logic unit, the method comprising:

determining at least one first voltage value correlated with an intermediate circuit voltage and at least one second voltage value correlated with a supply voltage of the logic unit; and

linking the at least one first voltage value and the at least one second voltage value to one another and evaluating the at least one first voltage value and the at least one second voltage value to determine faulty actuation of the reverse polarity protection switch,

wherein the at least one first voltage value is determined in a region of the at least one power element and the at least one second voltage value is determined in a region of the at least one logic unit, and

wherein the at least one power element and the at least one logic unit are decoupled from one another by a decoupling unit.

2. The method according to claim 1 , wherein the determining of the faulty actuation of the reverse polarity protection switch includes:

determining a difference between the at least one first voltage value and the at least one second voltage value; and

comparing the difference with a limit value.

3. The method according to claim 2 , further comprising:

triggering a system response in response to the difference between the at least one first voltage value and the at least one second voltage value exceeds the limit value.

4. The method according to claim 3 , wherein the system response includes ramping a motor torque of the electric motor.

5. The method according to claim 1 , wherein the at least one first voltage value and the at least one second voltage value are determined in an operating state in which a direction of rotation of the electric motor changes.

6. The method according to claim 5 , wherein, in the operating state, the direction of the electric motor changes from operation in a first direction to operation in a second direction and an energy recovery takes place resulting in at least an increase in the at least one first voltage value.

7. The method according to claim 1 , wherein the decoupling unit includes at least one diode and at least one capacitor.

8. The method according to claim 1 , wherein the determining of the at least one first voltage value and the at least one second voltage value includes using an analog-to-digital converter used to determine the at least one first voltage value and/or the at least one second voltage value.

9. The method according to claim 1 , wherein the electric motor is included in a steering system.

10. A computing unit comprising:

at least one processor; and

at least one non-transitory memory comprising stored program instructions that, when executed by the at least one processor, cause the at least one processor to execute the method according to claim 1 .

11. An actuator assembly, comprising:

an electric motor;

a control device including at least one power supply, at least one power element which is operatively connected to the power supply, at least one polarity reversal protection switch which is arranged in a power current path between the power supply and the power element, and at least one logic unit; and

a computing unit comprising at least one processor and at least one non-transitory memory comprising stored program instructions that, when executed by the at least one processor, cause the at least one processor to:

determine at least one first voltage value correlated with an intermediate circuit voltage and at least one second voltage value correlated with a supply voltage of the logic unit; and

link the at least one first voltage value and the at least one second voltage value to one another and evaluating the at least one first voltage value and the at least one second voltage value to determine faulty actuation of the reverse polarity protection switch,

wherein the at least one first voltage value and the at least one second voltage value are determined in an operating state in which a direction of rotation of the electric motor changes, and

wherein, in the operating state, the direction of the electric motor changes from operation in a first direction to operation in a second direction and an energy recovery takes place resulting in at least an increase in the at least one first voltage value.

12. The actuator assembly according to claim 11 , wherein the determining of the faulty actuation of the reverse polarity protection switch by the computing unit includes:

determining a difference between the at least one first voltage value and the at least one second voltage value; and

comparing the difference with a limit value.

13. The actuator assembly according to claim 12 , further comprising:

triggering a system response in response to the difference between the at least one first voltage value and the at least one second voltage value exceeds the limit value.

14. The actuator assembly according to claim 13 , wherein the system response includes ramping a motor torque of the electric motor.

15. The actuator assembly according to claim 11 , wherein:

the at least one first voltage value is determined in a region of the at least one power element and the at least one second voltage value is determined in a region of the at least one logic unit, and

the at least one power element and the at least one logic unit are decoupled from one another by a decoupling unit.

16. The actuator assembly according to claim 15 , wherein the decoupling unit includes at least one diode and at least one capacitor.

17. The actuator assembly according to claim 11 , wherein the determining of the at least one first voltage value and the at least one second voltage value includes using an analog-to-digital converter used to determine the at least one first voltage value and/or the at least one second voltage value.

18. A steering system comprising:

an actuator assembly comprising:

an electric motor;

a control device including at least one power supply, at least one power element which is operatively connected to the power supply, at least one polarity reversal protection switch which is arranged in a power current path between the power supply and the power element, and at least one logic unit; and

a computing unit comprising at least one processor and at least one non-transitory memory comprising stored program instructions that, when executed by the at least one processor, cause the at least one processor to:

determine at least one first voltage value correlated with an intermediate circuit voltage and at least one second voltage value correlated with a supply voltage of the logic unit; and

link the at least one first voltage value and the at least one second voltage value to one another and evaluating the at least one first voltage value and the at least one second voltage value to determine faulty actuation of the reverse polarity protection switch,

wherein the at least one first voltage value is determined in a region of the at least one power element and the at least one second voltage value is determined in a region of the at least one logic unit, and

wherein the at least one power element and the at least one logic unit are decoupled from one another by a decoupling unit.

19. The steering system according to claim 18 , wherein the decoupling unit includes at least one diode and at least one capacitor.

20. The steering system according to claim 18 , wherein:

the at least one first voltage value and the at least one second voltage value are determined in an operating state in which a direction of rotation of the electric motor changes, and

in the operating state, the direction of the electric motor changes from operation in a first direction to operation in a second direction and an energy recovery takes place resulting in at least an increase in the at least one first voltage value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2023
From: LEMMER, PAUL
To: ROBERT BOSCH GMBH
Reel/Frame 064855/0833 →
Priority Claims (1)
DE 10 2022 205 740.6 · Jun 7, 2022 · national
Continuity (1)
Related Publication 20230391395A1 · Dec 7, 2023
References Cited (85)
US 1348397A · Dunlop · 1920 [cited by examiner]
US 3686548A · Onoda · 1972 [cited by examiner]
US 4665698A · Trusock · 1987 [cited by examiner]
US 4836319A · Haseda · 1989 [cited by examiner]
US 5295550A · Chikuma · 1994 [cited by examiner]
US 5360077A · Nishimoto · 1994 [cited by examiner]
US 5552684A · Wada · 1996 [cited by examiner]
US 5668721A · Chandy · 1997 [cited by examiner]
US 5668722A · Kaufmann · 1997 [cited by examiner]
US 5704446A · Chandy · 1998 [cited by examiner]
US 5719766A · Bolourchi · 1998 [cited by examiner]
US 5726541A · Glenn · 1998 [cited by examiner]
US 6016042A · Miura · 2000 [cited by examiner]
US 6122579A · Collier-Hallman · 2000 [cited by examiner]
US 6246197B1 · Kurishige · 2001 [cited by examiner]
US 6427105B1 · Matsushita · 2002 [cited by examiner]
US 7837004B2 · Yasuda · 2010 [cited by examiner]
US 8950520B2 · Hauser · 2015 [cited by examiner]
US 10093352B2 · Mori · 2018 [cited by examiner]
US 10640113B2 · Wolff · 2020 [cited by examiner]
US 10668945B2 · Taki · 2020 [cited by examiner]
US 11063545B2 · Koikegami · 2021 [cited by examiner]
US 11472472B2 · Koikegami · 2022 [cited by examiner]
US 11736048B1 · Pramod · 2023 [cited by examiner]
US 20010053952A1 · Kodaka · 2001 [cited by examiner]
US 20020060105A1 · Tominaga · 2002 [cited by examiner]
US 20030057913A1 · Matsushita · 2003 [cited by examiner]
US 20030107339A1 · Shimizu · 2003 [cited by examiner]
US 20050082106A1 · Husain · 2005 [cited by examiner]
US 20050179428A1 · Hiramine · 2005 [cited by examiner]
US 20050258792A1 · Matsuda · 2005 [cited by examiner]
US 20070000718A1 · Sawano · 2007 [cited by examiner]
US 20070043490A1 · Yokota · 2007 [cited by examiner]
US 20070090782A1 · Endo · 2007 [cited by examiner]
US 20070103105A1 · Endo · 2007 [cited by examiner]
US 20070146169A1 · Otsuka · 2007 [cited by examiner]
US 20070199764A1 · Kifuku · 2007 [cited by examiner]
US 20070229021A1 · Yoshida · 2007 [cited by examiner]
US 20070248338A1 · Kaneko · 2007 [cited by examiner]
US 20080067960A1 · Maeda · 2008 [cited by examiner]
US 20080191655A1 · Ueda · 2008 [cited by examiner]
US 20080228354A1 · Kimura · 2008 [cited by examiner]
US 20080277188A1 · Hauser · 2008 [cited by examiner]
US 20080290826A1 · Nagase · 2008 [cited by examiner]
US 20090120714A1 · Hisanaga · 2009 [cited by examiner]
US 20090224619A1 · Okubo · 2009 [cited by examiner]
US 20100019708A1 · Okubo · 2010 [cited by examiner]
US 20100283348A1 · Okubo · 2010 [cited by examiner]
US 20130328512A1 · Ozaki · 2013 [cited by examiner]
US 20140139158A1 · Tomita · 2014 [cited by examiner]
US 20140340015A1 · Hirotani · 2014 [cited by examiner]
US 20160111988A1 · Suzuki · 2016 [cited by examiner]
US 20160200355A1 · Mori · 2016 [cited by examiner]
US 20170282968A1 · Kezobo · 2017 [cited by examiner]
US 20180175779A1 · Koseki · 2018 [cited by examiner]
US 20180208237A1 · Kumagai · 2018 [cited by examiner]
US 20190280638A1 · Saito · 2019 [cited by examiner]
US 20190293501A1 · Tanaka · 2019 [cited by examiner]
US 20190293502A1 · Arimura · 2019 [cited by examiner]
US 20200001913A1 · Kim · 2020 [cited by examiner]
US 20200186075A1 · Koikegami · 2020 [cited by examiner]
US 20200247464A1 · Koikegami · 2020 [cited by examiner]
US 20220219549A1 · Slepchenkov · 2022 [cited by examiner]
US 20230208230A1 · Pramod · 2023 [cited by examiner]
US 20230391395A1 · Lemmer · 2023 [cited by examiner]
US 20230400530A1 · Ives · 2023 [cited by examiner]
US 20230402954A1 · Ives · 2023 [cited by examiner]
US 20240266984A1 · Tanabe · 2024 [cited by examiner]
US 20240429698A1 · Subramaniam · 2024 [cited by examiner]
US 20240429699A1 · Subramaniam · 2024 [cited by examiner]
CN 103633921A · 2014 [cited by examiner]
DE 102010056323A1 · 2012 [cited by examiner]
DE 102019206693A1 · 2020 [cited by applicant]
EP 122807A · 1984 [cited by examiner]
EP 1759956A1 · 2007 [cited by examiner]
JP 3511563B2 · 2004 [cited by examiner]
JP 2017077832A · 2017 [cited by examiner]
KR 20120061437A · 2012 [cited by examiner]
WO WO2018065409A1 · 2018 [cited by examiner]
WO WO2018088111A1 · 2018 [cited by examiner]
WO WO2018180238A1 · 2018 [cited by examiner]
WO WO2019054026A1 · 2019 [cited by examiner]
“Innovation drivers for electric power-assisted steering;” Burton et al., IEEE Control Systems (vol. 23, Issue: 6, 2003, pp. 30-39); Dec. 1, 2003. (Year: 2003). [cited by examiner]
“Electric steering power electronics;” Valentine; Power Electronics in Transportation (1996, pp. 105-110); Jan. 1, 1996. (Year: 1996). [cited by examiner]
“Analysis of the Sources of Error Within PMSM-Based Electric Powertrains—A Review;” Wireko-Brobby et al.; IEEE Transactions on Transportation Electrification (vol. 10, Issue: 3, 2024, pp. 6370-6406); Sep. 1, 2024. (Year… [cited by examiner]