IP Library Granted Patent US 12,419,233
Granted Patent B2
US 12,419,233 · App. 18/736,231 · Granted Sep 23, 2025

Pulsed aeroponic agricultural growth systems and methods

Inventors: Mark Jeff Zeldes (Mesa, AZ); Albert Carl Meuser (Mesa, AZ)
Assignee: BMP Manufacturing LLC
A01G31/02B05B9/0409B05B12/06
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Quick Facts
Patent No.
US 12,419,233
App. No.
18/736,231
Granted
Sep 23, 2025
Kind
B2
Abstract

A system for pulsed aeroponic plant growth without using a media substrate to support plant roots includes a growth platform, a mixing tank, and a hydraulic delivery system, wherein the growth platform is shaped to form multiple apertures, each configured to support a growth ring, and the hydraulic delivery system includes sensors, a high pressure pump, multiple inline valves, and multiple micro-sprayers, the high pressure pump, inline valves, and micro-sprayers being hydraulically coupled to the mixing tank. The mixing tank is configured to combine nutrients in water to generate a nutrient solution for a nutrient solution mist for release through micro-sprayers located in proximity to one or more growth rings, and the hydraulic delivery system is configured to pulse the release of the nutrient solution mist during a feeding cycle at a selected pulse-width.

Claims (48)

1. A system for pulsed aeroponic plant growth without using a media substrate to support plant roots comprises:

a growth platform having an elevated planar surface and configured to support multiple growth frames, wherein stem and leaf portions of plants extend above the elevated planar surface and root portions of plants extend below the elevated planar surface when the plants are disposed within the growth frames;

one or more mixing tanks configured to combine nutrients in water to generate one or more nutrient solutions;

a hydraulic delivery system configured to release a mist of the one or more nutrient solutions, the hydraulic delivery system comprising:

sensors hydraulically coupled to the one or more mixing tank;

a high pressure pump hydraulically coupled to the one or more mixing tank;

multiple flow control valves downstream of the high pressure pump; and micro-sprayers hydraulically coupled to the one or more mixing tank and positioned to direct the mist of the one or more nutrient solutions towards the plants disposed within the growth frames,

wherein the hydraulic delivery system is configured to pulse a release of the mist of the one or more nutrient solutions during a feeding cycle according to one or more patterns of incremental pressure thresholds that are based on a desired droplet size of the mist of the one or more nutrient solutions; and

a processor configured to execute instructions to:

receive pressure conditions from the sensors;

set a high pressure threshold at 1000 pounds per square inch and a lower pressure threshold at 500 pounds per square inch;

control the pulses of the release of the mist of the one or more nutrient solutions to decrease the pressure conditions within the hydraulic delivery system from the high pressure threshold to the low pressure threshold, wherein each decrease lowers the pressure conditions by 200 pounds per square inch; and

control the pulses of the release of the mist of the one or more nutrient solutions to increase the pressure conditions within the hydraulic delivery system from the low pressure threshold to the high pressure threshold, wherein each increase raises the pressure conditions by 200 pounds per square inch.

2. The system of claim 1 , wherein the desired droplet size is between 45 um and 55 um.

3. The system of claim 1 , wherein a first set of micro-sprayers is positioned below the elevated planar surface and is configured to release the mist of the one or more nutrient solutions at high pressure toward the root portions of the plants.

4. The system of claim 3 , wherein a second set of micro-sprayers is positioned above the elevated planar surface and is configured to release the mist of the one or more nutrient solutions at high pressure toward the stem and leaf portions of the plants.

5. The system of claim 4 ,

wherein the one or more mixing tanks comprise a first mixing tank and a second mixing tank, the first mixing tank configured to combine the nutrients in water to generate a first nutrient solution and the second mixing tank configured to combine the nutrients and a cleaning agent in water to generate a second nutrient solution,

wherein the first set of micro-sprayers are hydraulically coupled to the first mixing tank and configured to release a mist of the first nutrient solution at high pressure toward the root portion of the plants,

wherein the second set of micro-sprayers are hydraulically coupled to the second mixing tank and configured to release a mist of the second nutrient solution at high pressure toward the stem and leaf portion of the plants,

wherein the cleaning agent comprises hypochlorous acid that is received by the second mixing tank as an effervescent tablet.

6. The system of claim 1 , wherein the sensors comprise one or more pressure sensors.

7. A system for pulsed aeroponic plant growth without using a media substrate to support plant roots comprises:

a growth platform having an elevated planar surface and configured to support multiple growth frames, wherein stem and leaf portions of plants extend above the elevated planar surface and root portions of plants extend below the elevated planar surface when the plants are disposed within the growth frames;

one or more mixing tanks configured to combine nutrients in water to generate one or more nutrient solutions;

a hydraulic delivery system configured to release a mist of the one or more nutrient solutions, the hydraulic delivery system comprising:

sensors hydraulically coupled to the one or more mixing tank;

a high pressure pump hydraulically coupled to the one or more mixing tank;

multiple flow control valves downstream of the high pressure pump; and

micro-sprayers hydraulically coupled to the one or more mixing tank and positioned to direct the mist of the one or more nutrient solutions towards the plants disposed within the growth frames,

wherein the hydraulic delivery system is configured to pulse a release of the mist of the one or more nutrient solutions during a feeding cycle according to one or more patterns of incremental pressure thresholds that are based on a desired droplet size of the mist of the one or more nutrient solutions; and

a processor configured to execute instructions to:

receive pressure conditions from the sensors;

set a high pressure threshold at 1000 pounds per square inch and a lower pressure threshold at 540 pounds per square inch; and

control the pulses of the release of the mist of the one or more nutrient solutions to decrease the pressure conditions within the hydraulic delivery system from the high pressure threshold to the low pressure threshold at intervals of 1000 pounds per square inch to 780 pounds per square inch, 780 pounds per square inch to 620 pounds per square inch, and 620 pounds per square inch to 540 pounds per square inch.

8. A system for pulsed aeroponic plant growth without using a media substrate to support plant roots comprises:

a growth platform having an elevated planar surface and configured to support multiple growth frames, wherein stem and leaf portions of plants extend above the elevated planar surface and root portions of plants extend below the elevated planar surface when the plants are disposed within the growth frames;

one or more mixing tanks configured to combine nutrients in water to generate one or more nutrient solutions;

a hydraulic delivery system configured to release a mist of the one or more nutrient solutions, the hydraulic delivery system comprising:

sensors hydraulically coupled to the one or more mixing tank;

a high pressure pump hydraulically coupled to the one or more mixing tank;

multiple flow control valves downstream of the high pressure pump; and

micro-sprayers hydraulically coupled to the one or more mixing tank and positioned to direct the mist of the one or more nutrient solutions towards the plants disposed within the growth frames,

wherein the hydraulic delivery system is configured to pulse a release of the mist of the one or more nutrient solutions during a feeding cycle according to one or more patterns of incremental pressure thresholds that are based on a desired droplet size of the mist of the one or more nutrient solutions; and

a processor configured to execute instructions to:

receive pressure conditions from the sensors;

set a high pressure threshold at 1000 pounds per square inch and a lower pressure threshold at 540 pounds per square inch; and

control the pulses of the release of the mist of the one or more nutrient solutions to increase the pressure conditions within the hydraulic delivery system from the low pressure threshold to the high pressure threshold at intervals of 540 pounds per square inch to 660 pounds per square inch, 660 pounds per square inch to 790 pounds per square inch, 790 pounds per square inch to 840 pounds per square inch, and 840 pounds per square inch to 1000 pounds per square inch.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2024
From: ZELDES, MARK JEFF; MEUSER, ALBERT CARL
To: BMP MANUFACTURING LLC
Reel/Frame 067648/0629 →
Continuity (3)
Continuation In Part 16136172 · Sep 19, 2018
Provisional Application 62560592 · Sep 19, 2017
Related Publication 20240407312A1 · Dec 12, 2024
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