IP Library Granted Patent US 12,420,396
Granted Patent B2
US 12,420,396 · App. 18/326,757 · Granted Sep 23, 2025

Powered fastener driver

Inventor: Joseph Manuel Suarez (Anderson, SC)
Assignee: Techtronic Cordless GP
B25C7/00B25C1/047B25C1/06F21V23/0442F21V33/008
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Quick Facts
Patent No.
US 12,420,396
App. No.
18/326,757
Granted
Sep 23, 2025
Kind
B2
Abstract

A powered fastener driver includes a driver blade, a lifter, a nose piece, a magazine, and a light. The driver blade is configured to be movable between a top-dead center position and a bottom-dead center position. The lifter is operable to move the driver blade from the bottom-dead center position toward the top-dead center position. The drier blade is extendable through the nose piece when moving from the top-dead center position to the bottom-dead center position. The magazine is configured to transfer individual fasteners into the nose piece. The magazine has a front side configured to face the workpiece during driving of the fastener, an opposite rear side, and a lateral side extending between the front side and the rear side. The light is positioned adjacent the lateral side of the magazine closer to the front side than the rear side.

Claims (41)

1. A powered fastener driver configured to drive a fastener into a workpiece, the powered fastener driver comprising:

a driver blade configured to be movable between a top-dead center position and a bottom-dead center position;

a lifter operable to move the driver blade from the bottom-dead center position toward the top-dead center position;

a nose piece through which the driver blade is extendable when moving from the top-dead center position to the bottom-dead center position;

a magazine configured to transfer individual fasteners into the nose piece, the magazine having a front side configured to face the workpiece during driving of the fastener, an opposite rear side, and a lateral side extending between the front side and the rear side;

a light positioned adjacent the lateral side of the magazine between the front side and the rear side and closer to the front side than the rear side;

a housing including a compartment within which the light is at least partially positioned, wherein the compartment of the housing is positioned laterally outboard of the magazine; and

a dry fire lockout mechanism at least partially positioned within the compartment.

2. The powered fastener driver of claim 1 , further comprising a lens covering at least a portion of the light.

3. The powered fastener driver of claim 1 , wherein the light is positioned at least partially within a compartment extending along a light axis in a direction parallel to a driving axis of the driver blade, and wherein the light is mounted adjacent the magazine extending along an auxiliary light axis angled relative to the light axis.

4. The powered fastener driver of claim 3 , wherein the auxiliary light axis is angled relative to the light axis by greater than 0 degrees and lesser than 90 degrees.

5. The powered fastener driver of claim 1 , wherein rays of light emitted by the light are directed to minimize a shadow cast on the workpiece aligned with a driving axis of the driver blade.

6. The powered fastener driver of claim 1 , wherein the powered fastener driver is a gas spring powered fastener driver including a piston coupled to the driver blade and movable within a piston cylinder, the powered fastener driver further comprising a storage chamber in which compressed gas is stored, the storage chamber being in fluid communication with the piston cylinder, the powered fastener driver further comprising a fill port configured to receive external gas and pass external gas into the storage chamber.

7. The powered fastener driver of claim 6 , wherein the lateral side is a right side of the magazine.

8. A powered fastener driver configured to drive a fastener into a workpiece, the powered fastener driver comprising:

a driver blade configured to be movable between a top-dead center position and a bottom-dead center position;

a lifter operable to move the driver blade the bottom-dead center position toward the top-dead center position;

a nose piece through which the driver blade is extendable when moving from the top-dead center position to the bottom-dead center position;

a magazine configured to transfer individual fasteners into the nose piece, the magazine having a front side configured to face the workpiece during driving of the fastener, an opposite rear side, and a lateral side extending between the front side and the rear side;

a sensor;

a controller configured to receive a signal from the sensor in response to an event; and

a light coupled to the controller and configured to direct light toward the nose piece and the workpiece, the light being operable by the controller to be actuated in a pattern in response to the event,

wherein the light is positioned adjacent the lateral side of the magazine between the front side and the rear side and closer to the front side than the rear side, and

wherein the sensor comprises a dry fire lockout mechanism which monitors for an empty state of a magazine in which no fasteners are positioned within the magazine, and wherein the pattern is indicative of the empty state of the magazine.

9. The powered fastener driver of claim 8 , further comprising a housing including a compartment, wherein the light is positioned at least partially within the compartment.

10. The powered fastener driver of claim 8 , wherein in response to receiving the signal indicative of the event, the controller inhibits driving of the driver blade from the top-dead center position toward the bottom-dead center position.

11. The powered fastener driver of claim 8 , wherein the event is one of a plurality of events, the pattern is one of a plurality of patterns, and wherein the controller is configured to actuate the light in each one of the plurality of patterns to indicate a corresponding one of the plurality of events.

12. The powered fastener driver of claim 8 , further comprising a battery pack in electrical communication with the controller, wherein the sensor comprises a battery pack voltage sensor which monitors for non-ideal voltage below a threshold voltage of the battery pack, the pattern being indicative of the non-ideal voltage.

13. The powered fastener driver of claim 8 , wherein the powered fastener driver is a gas spring powered fastener driver including a piston coupled to the driver blade and movable within a piston cylinder, the powered fastener driver further comprising a storage chamber in which compressed gas is stored, the storage chamber being in fluid communication with the piston cylinder, wherein the sensor comprises a pressure sensor which monitors for raised or lowered pressure in the storage chamber, the pattern being indicative of the raised pressure or the lowered pressure.

14. A powered fastener driver configured to drive a fastener into a workpiece, the powered fastener driver comprising:

a driver blade configured to be movable between a top-dead center position and a bottom-dead center position;

a lifter operable to move the driver blade the bottom-dead center position toward the top-dead center position;

a nose piece through which the driver blade is extendable when moving from the top-dead center position to the bottom-dead center position;

a magazine configured to transfer individual fasteners into the nose piece, the magazine having a front side configured to face the workpiece during driving of the fastener, an opposite rear side, and a lateral side extending between the front side and the rear side;

a sensor;

a controller configured to receive a signal from the sensor in response to an event; and

a light coupled to the controller and configured to direct light toward the nose piece and the workpiece, the light being operable by the controller to be actuated in a pattern in response to the event,

wherein the light is positioned adjacent the lateral side of the magazine between the front side and the rear side and closer to the front side than the rear side, and

wherein the powered fastener driver is a gas spring powered fastener driver including a piston coupled to the driver blade and movable within a piston cylinder, the powered fastener driver further comprising a storage chamber in which compressed gas is stored, the storage chamber being in fluid communication with the piston cylinder, wherein the sensor comprises a pressure sensor which monitors for raised or lowered pressure in the storage chamber, the pattern being indicative of the raised pressure or the lowered pressure.

15. The powered fastener driver of claim 14 , wherein in response to receiving the signal indicative of the event, the controller inhibits driving of the driver blade from the top-dead center position toward the bottom-dead center position.

16. The powered fastener driver of claim 14 , further comprising a battery pack in electrical communication with the controller, wherein the sensor comprises a battery pack voltage sensor which monitors for non-ideal voltage below a threshold voltage of the battery pack, the pattern being indicative of the non-ideal voltage.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2023
From: SUAREZ, JOSEPH MANUEL
To: TECHTRONIC CORDLESS GP
Reel/Frame 065705/0022 →
Continuity (2)
Provisional Application 63347923 · Jun 1, 2022
Related Publication 20230390909A1 · Dec 7, 2023
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